Chem. Mater., 20 (5), 18621869, 2008. 10.1021/cm702782j
Web Release Date: February 9, 2008

Copyright © 2008 American Chemical Society

Hierarchical Composites Reinforced with Carbon Nanotube Grafted Fibers: The Potential Assessed at the Single Fiber Level

Hui Qian, Alexander Bismarck, Emile S. Greenhalgh,§ Gerhard Kalinka, and Milo S. P. Shaffer*

Department of Chemistry, Imperial College London, London SW7 2AZ, U.K.; The Polymer and Composite Engineering (PaCE) Group, Department of Chemical Engineering, Imperial College London, London SW7 2AZ, U.K.; The Composites Centre, Imperial College London, London SW7 2AZ, U.K.; and BAM-Federal Institute for Materials Research and Testing, Division V.6, D-12205 Berlin, Germany

Received September 27, 2007

Revised Manuscript Received December 3, 2007

Abstract:

The feasibility of reinforcing conventional carbon fiber composites by grafting carbon nanotubes (CNTs) onto the fiber surface has been investigated. Carbon nanotubes were grown on carbon fibers using the chemical vapor deposition (CVD) method. Iron was selected as the catalyst and predeposited using the incipient wetness technique before the growth reaction. The morphology of the products was characterized using scanning electron microscopy (SEM), which showed evidence of a uniform coating of CNTs on the fiber surface. Contact angle measurements on individual fibers, before and after the CNT growth, demonstrated a change in wettability that can be linked to a change of the polarity of the modified surface. Model composites based on CNT-grafted carbon fibers/epoxy were fabricated in order to examine apparent interfacial shear strength (IFSS). A dramatic improvement in IFSS over carbon fiber/epoxy composites was observed in the single fiber pull-out tests, but no significant change was shown in the push-out tests. The different IFSS results were provisionally attributed to a change of failure mechanism between the two types of tests, supported by fractographic analysis.

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