
Web Release Date: May 19,
Discovery of Cellulose as a Smart Material
Center for EAPap Actuator and Department of Mechanical Engineering, Inha University, Incheon 402-751, Korea
Department of Aerospace Engineering, Texas A&M University, College Station, Texas 77843
Received February 3, 2006
Revised Manuscript Received April 11, 2006
Abstract:
The past 10 years has witnessed a renewed interest in cellulose research and application, sparked mostly by technological interests in renewable raw materials and more environmentally friendly and sustainable resources. In this paper, we further expand the current knowledge in cellulose applications and technologies by reporting our discovery of cellulose as a smart material that can be used for biomimetic sensor/actuator devices and micro-electromechanical systems. This smart cellulose is termed electroactive paper (EAPap). It can produce a large bending displacement with low actuation voltage and low power consumption. The actuation phenomenon and its characteristics are illustrated in this paper. Because cellulose EAPap is ultra-lightweight, inexpensive, and biodegradable, it is advantageous for many applications such as micro-insect robots, micro-flying objects, micro-electromechanical systems, biosensors, and flexible electrical displays.
Cellulose is the most abundant natural polymer on earth, consisting of glucose-glucose linkages arranged in linear chains, where every other glucose residue is rotated in the opposite direction.1 It has been estimated that the yearly biomass production of cellulose is 1.5 trillion tons, making it an inexhaustible source of raw material for environmentally friendly and biocompatible products.2 Cellulose derivatives are used for coatings, laminates, optical films, pharmaceuticals, foods, and textiles. Numerous new applications of cellulose take advantage of its biocompatibility and chirality for the immobilization of proteins and antibodies and for the separation of enantiomeric molecules as well as the formation of cellulose composites with synthetic polymers and biopolymers. Wood pulp remains the most important source in cellulose processing used for papers and cardboards. The discovery of an electromechanical coupling effect in wood dates back to 1950 when Bazhenov reported a piezoelectric response in wood.3 In 1955, Fukada experimentally verified the piezoelectric coefficients of wood and demonstrated that oriented cellulose crystallites were responsible for the observed shear piezoelectricity.4 Piezoelectricity, a linear coupling between electrical and mechanical properties, is displayed by crystal structures that lack a center of symmetry (non-centrosymmetric). Most biopolymers, such as hair, wool, bone, collagen, DNA, protein, and wood,4,5 are naturally oriented and exhibit shear piezoelectricity due to the internal rotation of polar atomic groups associated with asymmetric carbon atoms. Oak, pine, spruce, birch, alpha cellulose, and wood pulp are all cellulose-based biopolymers that exhibit shear piezoelectric constants comparable to that of quartz crystal.3 Shear piezoelectricity in woods varies depending on the type of wood, orientation of wood samples, moisture, and temperature. Despite these early studies, however, the potential of cellulose as a smart lightweight material that can be used as a sensor and an actuator has not been fully explored.
| Figure 1 Regenerated cellulose process with xanthate cellulose solution. |
As a naturally occurring biopolymer, cellulose is a type of
electroactive polymer (EAP).6-10
Preparation of Cellulose EAPap Actuator. Cellulose EAPap is made with a cellulose film. Cellulose film can be made by dissolving cellulose fibers into a solution and cast it. Cellophane is a well-known cellulose film made with cellulose xanthate solution. Commercial cellophane made from Weifang Co., China, was used as a cellulose film for EAPap actuator. Figure 1 shows the chemical reaction for cellulose xanthate process. Cotton pulps are saturated with sodium hydroxide and allowed to steep for enough time for the caustic solution to penetrate the cellulose and convert it into sodium cellulose. After pressing, shredding, and aging process, the solution is treated with gaseous carbon disulfide to form xanthate ester groups. Then the solution is allowed to stand for a period of time to ripen. After the solution is made, it is extruded through a nozzle into two sulfuric acid baths, followed by drying process. Once the solution is coagulated in the acid bath, it is converted back to pure while cellulose. A roller system is conveying the film via these baths, and washing and drying processes are followed by a reel system.
Figure 2a shows the cellulose electroactive paper (EAPap) as a bending actuator. Gold electrodes are deposited on both sides of the cellophane by means of physical vapor deposition. The thickness of gold electrodes was extremely thin, so that its stiffness was negligible compared to that of the cellophane. The size of sample was 30 mm × 10 mm, and the thickness was 0.03 mm. In nature, cellulose never occurs as a single chain but exists from the moment of its synthesis as a crystalline array of many parallel, oriented chains-microfibrils-which are its fundamental structural units. A microfibril of cellulose has both crystalline and amorphous domains (Figure 2b).
To understand the fundamental behaviors of the material, physical
and chemical characterization is necessary. The Young's modulus
of the material was measured using the material testing system
(Instron 5542). Since cellulose film has different mechanical
properties in the machine direction (0
) and transverse direction
(90
), samples were cut into three orientations, 0
, 45
, and 90
.
Three samples in each orientation were pulled with slow speed,
and strain and stress were recorded in the computer of the testing
system. To investigate the ion concentration in the cellulose films,
a chemical analysis was performed by using inductively coupled
plasma mass spectrometer (ICP-MS). The dielectric constant of the
cellulose film was measured using the LCR meter (HP 4284A).
Bending Displacement Measurement. To measure the tip displacement of EAPap actuators, a computerized displacement measurement system was made. An EAPap actuator was supported vertically in an environment chamber that can be controlled the humidity and temperature. Function generator (Agilent 33220A) controlled by a computer sent out the excitation voltage to the actuator, and it produced a bending deformation. The tip displacement of the EAPap actuator was measured by the high-precision laser Doppler vibrometer (Ometron VS100) mounted on an optical table, and the signal was converted to the displacement through the Labview software in the computer. Simultaneously, the current probe (Tektronix TCPA300) measured the input current supplied from the function generator.
Force Measurement. The measurement of output force of EAPap actuator is important for the performance evaluation. To simultaneously acquire the tip blocked force, a microbalance was used. Figure 3 shows the schematic diagram of the force measurement system. An EAPap actuator was fixed vertically in the environmental chamber by using tongs and the microbalance (Precisa XT220A, micronewton resolution) was mounted on an optical table. A vertical fixture was placed on the balance, and the tip of the actuator was contacted with the fixture. Since the tip of EAPap actuator was contacted by the top of the fixture, a horizontal pushing force on the fixture was converted to the vertical force due to the moment equilibrium of the fixture structure. The pure vertical force was measured by the balance after nullifying the initial weight of the vertical fixture.
| Figure 3 Schematic diagram of the force measurement system. |
XRD Test and TSC Test. To understand the actuation phenomenon, X-ray diffraction (XRD) and thermally stimulated current
(TSC) measurement were performed. XRD was measured with the
X-ray diffractometer (D/MAX-2500, Rigaku). XRD patterns with
Cu K
radiation at 40 kV and 30 mA were recorded 2
= 5-80
.
TSC was used to characterize cellulose-based EAPap under electric
field and temperature conditions. TSC analysis is a more sensitive
tool to detect the relaxation phenomena for the material composing
of molecular chains with dipolar nature such as cellulose. From
this analysis, the relaxation phenomena can be inferred, which is
associated with orientation polarization of permanent or induced
dipoles and real charge injection. The classical procedure in TSC
includes (1) heating the sample to a given temperature (200
C),
(2) applying the electric field at this temperature for a time t, (3)
cooling the sample down to room temperature with the field on to
freeze-in any dipolar alignment, (4) reheating the sample at a slow
rate while monitoring the current to quantify any dipolar alignment
that took place in step 2 (350
C), and (5) the sample is reheated
one last time while current is monitored once again (350
C). This
last step may differentiate between current discharge due to dipolar
alignment and real charge injection (space charge); real charge
injection may not fully escape the material in one heating. Before
testing the TSC, the sample was kept at 80
C in the vacuum oven
for a day to remove the free water in the cellulose paper sample.
The glass transition temperature of the cellulose film was 203
C.
Characterization of Cellulose EAPap Material. Before
testing the performance of the cellulose EAPap actuator, its
physical and chemical properties were tested. When the material
was tested, the Young's modulus ranged from 4.3 to 7.1 GPa,
depending on the orientation. The Young's modulus in mechanical direction was higher, and the transverse direction was
lower; meanwhile, the 45
direction was 5 GPa. The density of
the cellulose film was 0.77. The ion concentration in the
cellulose film was analyzed using ICP-MS (Table 1
). Large
amounts of sodium and sulfur were observed. Notice that the
amount of sulfur is almost twice that of sodium, which is
expected from the xanthate reaction. Also, some other metallic
ions such as aluminum and chrome were observed. These ions
might be observed from the bathing and washing processes. The
relative dielectric constant was measured at 20 Hz, and it was
between 40 and 20, depending on the orientation. The mechanical direction exhibited a higher dielectric constant. This
dielectric constant value is larger than ordinary papers.
Performance of Cellulose EAPap Actuator. When an
electric field was applied across the thickness direction of the
paper, it produced a large bending deformation. For a 30 mm
long EAPap sample, a maximum tip displacement of 4.2 mm
and the maximum force of 12.7 mN were obtained under the
applied voltage of 0.23 V/
m, at 7 Hz, 95% relative humidity
and in room temperature (Figure 4). The corresponding electric
field required to reach displacement saturation is 1-2 orders
of magnitude lower than that of other electronic EAPs.8 The
humidity affects the displacement, where a high relative
humidity leads to a large displacement. The displacement
increases by as much as 2 orders of magnitude when the
humidity is increased from 50% to 95%.
Figure 4 Tip displacement of EAPap bending actuator with different
relative humidity (%): room temperature (23 C) and 4 Hz actuation
frequency.
|
According to Prof. Zhang's paper,9 the elastic energy density
can be found as E = (1/2)Y
2 = (1/2)9 × 109(3.8 × 10-4)2 =
650 J/m3 = 0.84 J/kg. Here, the bending strain
was found by
= h/2
, where h is the thickness and
the radius of curvature.
The radius of curvature can be found from the maximum tip
displacement, 4.2 mm. According to ref 6 (p 82), the required
net energy density for biological muscles is 0.2-40 J/kg. Thus,
the specific energy density of EAPap is marginally within the
requirement for artificial muscle actuators. The high Young's
modulus of cellulose EAPap material, compared with that of
other ionic EAP materials, can allow the possibility of enhancing
the storable energy density.
The electrical power consumption was 18 mW, which corresponds to 5 mW/cm2. This low electrical power consumption is promising for achieving a microwave-driven actuator. Cellulose EAPap can be integrated with a microstrip antenna, so-called rectenna (rectifying antenna). When microwave arrives at the rectenna, it converts the microwave power into dc power, and this power is distributed to the EAPap actuator via power allocation device (PAD) circuit. Since rectenna and PAD are thin film based, they can be integrated onto cellulose EAPap, which comprise a remotely driven EAPap actuator. This means that EAPap actuators can be remotely driven using microwaves, making them attractive candidates for ultra-lightweight multifunctional applications such as micro-insect robots, flapping wings for flying objects, smart wallpaper, MEMS, and so on.
Actuation Phenomenon. To successfully transit cellulose EAPap actuators into these applications, it is crucial to ascertain the actuation mechanism responsible for the performance parameters mentioned above. On the basis of the cellulose structure and our processing of the cellulose-based EAPap, we believe that the actuation is due to a combination of two mechanisms: ion migration and dipolar orientation. In the rest of the paper, we present experimental evidence of both.
Cellulose EAPap material is a sheet of regenerated cellulose. Morphologically, regenerated cellulose has ordered and disordered regions, in which the ordered domains are mostly crystalline. The disordered molecules retain preferential direction parallel to the chains in the microfibrils, and they form surface disorder on the microfibrils. Figure 2b shows the concept of microfibril. The EAPap material has large regions of disordered cellulose chains, where water molecules can be found attached to hydroxyl groups (Figure 2c). During the paper making process, sodium ions were injected in the paper fiber.11 When an external electric field is applied, these ions can be mobile and migrate to the anode. In addition, the molecular motion of free water in disordered region cannot be restricted by the cellulose molecules, and the water molecules can be interacted with ions in the cellulose. In the presence of electric field, the sodium ions surrounded with free water molecules will move to the anode. Selective ionic and water transport across the polymer under electric field results in volumetric changes, which in turn lead to bending. When a dc electric field was applied, the cellulose EAPap actuator was bent to the positive electrode, which confirmed the above explanation. The ambient humidity effect on the EAPap actuator performance is a further evidence of this, where ion transport is facilitated when humidity intake is higher.
Cellulose EAPap material is composed of molecular chains with a dipolar nature. In particular, the crystal structure of cellulose II is monoclinic, which is non-centrosymmetric and exhibits piezoelectric and pyroelectric properties. To investigate the dipole effects in EAPap, TSC analysis12 was used. Figure 5a shows the depolarized current with temperature with different poling electric fields, and Figure 5b shows the peak current values as a function of the poling electric field. The depolarization current increases linearly as the poling electric field increases. This behavior is usually indicative of dipole orientation.13 Generally, the polarizability of dielectric materials may be separated into several parts. An electronic contribution arises from a displacement of the electron shell relative to a nucleus and an ionic contribution from the displacement of a charged ion with respect to other ions. In cellulose material that possesses molecular groups having permanent molecular dipole moments such as water or the hydroxyl and carboxyl groups will also make a contribution.11 At low frequency all of these parts contribute to the polarizability, as will any free ions (space charges) in the material. As the frequency increases, the space charges and permanent dipoles relax out. Space charges are usually the first to relax out, followed by the permanent dipole groups. In the cellulose EAPap, the presence of disordered region gives rise to localized states associated with hydrogen bonding of cellulose chains. Since there are many localized states, the release or excitation of the carriers in these states may dominate the charge transfer process. Thus, the disordered region mainly contributes to the dipolar orientation, by stabilizing dipoles and leading to a permanent polarization, resulting in a piezoelectric behavior.
Further investigating the actuation behavior of EAPap material, XRD was done on an EAPap sample before and after the
electrical actuation. Figure 6 shows the XRD results. Table 2
summarizes the X-ray diffraction peaks before and after the
actuation. After actuation, the (110) peak at 2
= 12.26
decreases to 12.08
while the (200) peak at 2
= 21.64
increases slightly to 22.02
. Quality factors were found on these
peaks. A large quality factor indicates sharp peak. It is cleat
that the (110) peak sharpened after the actuation while the (200)
peak was changed to blunt. This confirms that the first peak
was increased, and the second peak was decreased. Notice that
the small peak at 2
= 16.78
only appears after the electrical
activation. This means that some structural change have
happened during the electrical actuation, which may be associated with the crystallization of amorphous region. In other
words, crystallization of amorphous cellulose of EAPap sample
is accelerated by molecular rearrangement during the electrical
activation, leading to a structure closer to that of cellulose II
allomorph. Structural changes of native cellulose crystals have
been made by annealing in aqueous alkaline and acid solutions
in high temperature.14 However, there has not been any report
that the cellulose polymorphs can be changed in the presence
of electric fields. Our observation may be the first report on
the structural change of cellulose by applying electric field.
PVDF is a phase transformation example: alpha phase is
transformed into beta phase in the presence of electric field.
Moisture content may cause crystal growth in regenerated
cellulose material accompanied by molecular rearrangement due
to sorbed water.15 The electrical activation is believed to enhance
the recrystallization. This enhanced crystallization may improve
the piezoelectricity of EAPap material.
We reported the discovery of cellulose paper as a smart
material by demonstrating a EAPap bending actuator that
exhibted a large displacement, low actuation voltage, and low
electrical power consumption. We note that the cellulose-based
EAPap material has recrystallized in the presence of electric
field in such a way that the material exhibits enhanced bending
actuation. The recrystallization happens mostly in the disordered
region of cellulose. By combining piezoelectricity of cellulose
and ionic transport, this oriented EAPap material will enable
inexpensive and lightweight biomimetic actuators and MEMS
devices. Cellulose-based EAPap material is also promising as
biosensors since it is biodegradable, biocompatible, sustainable,
and capable of broad chemical modification and has high
mechanical stiffness and strength. Control of disordered region,
recrystallization, and orientation of cellulose are all issues that
need to be addressed in order for cellulose EAPap to fulfill its
promise as a smart material.16,17
This work was supported by the Creative Research Initiatives Program of Korea Science and Engineering Foundation (KOSEF).
* Corresponding author: Tel +82-32-860-7326, Fax +82-32-868-1716, e-mail jaehwan@inha.ac.kr.
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|
element |
amount |
element |
amount |
|
Na |
1693.08 |
S |
2867.59 |
|
Al |
391.95 |
Cu |
89.47 |
|
Cr |
97.81 |
Pb |
117.08 |
|
Co |
1.281 |
Zn |
179.13 |
|
before |
after |
|||||
|
|
peak location |
Q factor |
peak location |
Q factor |
cellulose I |
cellulose II |
|
(110) |
12.26 |
67.7 |
12.08 |
87.9 |
14.80 |
12.10 |
|
(1i0) |
16.78 |
|
16.74 |
|
16.30 |
19.8 |
|
(200) |
21.46 |
22.6 |
22.02 |
12.9 |
22.60 |
22.0 |