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Continuous Ligand-Free Suzuki–Miyaura Cross-Coupling Reactions in a Cartridge Flow Reactor Using a Gel-Supported Catalyst
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    Kinetics, Catalysis, and Reaction Engineering

    Continuous Ligand-Free Suzuki–Miyaura Cross-Coupling Reactions in a Cartridge Flow Reactor Using a Gel-Supported Catalyst
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    Industrial & Engineering Chemistry Research

    Cite this: Ind. Eng. Chem. Res. 2021, 60, 26, 9418–9428
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    https://doi.org/10.1021/acs.iecr.1c01531
    Published June 28, 2021
    Copyright © 2021 American Chemical Society

    Abstract

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    The Suzuki–Miyaura cross-coupling reaction is one of the most important reactions for pharmaceutical and fine chemical synthesis, performed using both homogeneous and heterogeneous catalysis. In this work, we cross-link poly(methylhydrosiloxane) (PMHS) with tri(ethylene glycol divinyl ether) to create a versatile and readily accessible gel catalyst support for Suzuki–Miyaura cross-coupling reactions in a pseudoheterogeneous manner. The Si–H units present on the PMHS backbone act dually as the cross-linking site and the reducing agent to anchor and reduce palladium(II) acetate to active palladium(0). The PMHS-supported Pd catalyst is then packed into a stainless-steel flow reactor to create a cartridgelike reactor for the continuous operation of a model Suzuki–Miyaura cross-coupling reaction. We systematically investigate the role of reaction temperature, catalyst loading, cross-linking density, and gel particle size on the transient and steady-state behavior of the cartridge flow reactor through an automated flow chemistry platform. The PMHS-supported catalytic particles demonstrate minimal deactivation and leaching over a continuous (80 h) Suzuki–Miyaura cross-coupling reaction at a 30 min nominal residence time at a relatively high reaction temperature of 95 °C. The developed modular flow chemistry strategy equipped with the cartridge flow reactor enables accelerated studies of the fundamental and applied characteristics of gel-supported catalysts while providing increased safety, higher throughput, and removal of the separation step needed for catalyst recovery compared to homogeneous cross-coupling reactions in batch reactors.

    Copyright © 2021 American Chemical Society

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    Supporting Information

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    The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acs.iecr.1c01531.

    • Experimental procedures, catalyst leaching characterization, void volume verification, EDS characterization and analysis, XPS characterization and analysis (PDF)

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    Cited By

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    This article is cited by 9 publications.

    1. Iqra S. Patel, Gokul Ganesan, Shilpa Jain. Catalytic Advancements: Optimizing Pd-Based Cross-Coupling Reactions Through Flow Chemistry. Organic Process Research & Development 2024, 28 (9) , 3464-3508. https://doi.org/10.1021/acs.oprd.4c00027
    2. Paolo Filipponi, Bruno Cerra, Alessandro Piccinno, Emidio Camaioni, Antimo Gioiello. Continuous Flow Synthesis of the PARP-1/2 Inhibitor HYDAMTIQ: Synthetic Strategy, Optimization, and Green Metrics Evaluation. Organic Process Research & Development 2024, 28 (5) , 1648-1656. https://doi.org/10.1021/acs.oprd.3c00295
    3. Bradley A. Davis, Jan Genzer, Kirill Efimenko, Milad Abolhasani. Continuous Ligand-Free Catalysis Using a Hybrid Polymer Network Support. JACS Au 2023, 3 (8) , 2226-2236. https://doi.org/10.1021/jacsau.3c00261
    4. Matteo Albino, Thomas J. Burden, Carmen C. Piras, Adrian C. Whitwood, Ian J. S. Fairlamb, David K. Smith. Mechanically Robust Hybrid Gel Beads Loaded with “Naked” Palladium Nanoparticles as Efficient, Reusable, and Sustainable Catalysts for the Suzuki–Miyaura Reaction. ACS Sustainable Chemistry & Engineering 2023, 11 (5) , 1678-1689. https://doi.org/10.1021/acssuschemeng.2c05484
    5. Bradley A. Davis, Jeffrey A. Bennett, Jan Genzer, Kirill Efimenko, Milad Abolhasani. Intensified Hydrogenation in Flow Using a Poly(β-cyclodextrin) Network-Supported Catalyst. ACS Sustainable Chemistry & Engineering 2022, 10 (48) , 15987-15998. https://doi.org/10.1021/acssuschemeng.2c05467
    6. Katsuya Kaikake, Kazuki Matsuo, Ren-Hua Jin. Circulation reactor system for Suzuki-Miyaura coupling reaction with robust palladium-bistheophyllines catalyst in presence of NaCl. Catalysis Communications 2023, 181 , 106727. https://doi.org/10.1016/j.catcom.2023.106727
    7. Xian-Lei Shi, Yue Lv, Tian Zhang, Qianqian Hu, Keren Shi, Wenqin Zhang, Zhenhua Li. Polyetheretherketone fiber-supported TBD as an efficient fibrous superbase catalyst for organic conversions in continuous-flow processing. Journal of Catalysis 2023, 418 , 110-120. https://doi.org/10.1016/j.jcat.2023.01.010
    8. Vahid Khakyzadeh, Amir Ehsani, Rafael Luque. Shed-Snakeskin valorisation into highly porous Co-containing nanocomposites for sustainable aqueous C–C bond formation reactions. Journal of Industrial and Engineering Chemistry 2022, 111 , 236-246. https://doi.org/10.1016/j.jiec.2022.04.003
    9. Akhmad Sabarudin, Shin Shu, Kazuhiro Yamamoto, Tomonari Umemura. Preparation of Metal-Immobilized Methacrylate-Based Monolithic Columns for Flow-Through Cross-Coupling Reactions. Molecules 2021, 26 (23) , 7346. https://doi.org/10.3390/molecules26237346

    Industrial & Engineering Chemistry Research

    Cite this: Ind. Eng. Chem. Res. 2021, 60, 26, 9418–9428
    Click to copy citationCitation copied!
    https://doi.org/10.1021/acs.iecr.1c01531
    Published June 28, 2021
    Copyright © 2021 American Chemical Society

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