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Replacing Metals with Oxides in Metal-Assisted Chemical Etching Enables Direct Fabrication of Silicon Nanowires by Solution Processing

  • Maxime Gayrard
    Maxime Gayrard
    Laboratoire Chimie de la Matière Condensée de Paris (LCMCP), Collège de France, CNRS, Sorbonne Université, F-75005 Paris, France
  • Justine Voronkoff
    Justine Voronkoff
    Laboratoire Chimie de la Matière Condensée de Paris (LCMCP), Collège de France, CNRS, Sorbonne Université, F-75005 Paris, France
  • Cédric Boissière
    Cédric Boissière
    Laboratoire Chimie de la Matière Condensée de Paris (LCMCP), Collège de France, CNRS, Sorbonne Université, F-75005 Paris, France
  • David Montero
    David Montero
    Institut des Matériaux de Paris Centre (IMPC FR 2482), Sorbonne Université, UFR de Chimie Campus Jussieu, 75252 Paris, France
  • Laurence Rozes
    Laurence Rozes
    Laboratoire Chimie de la Matière Condensée de Paris (LCMCP), Collège de France, CNRS, Sorbonne Université, F-75005 Paris, France
  • Andrea Cattoni
    Andrea Cattoni
    Centre de Nanosciences et de Nanotechnologies (C2N), CNRS UMR 9001, Université Paris-Saclay, 91120 Palaiseau, France
  • Jennifer Peron
    Jennifer Peron
    ITODYS, CNRS, UMR 7086, Université de Paris, 15 Rue J-A de Baïf, F-75013 Paris, France
  • , and 
  • Marco Faustini*
    Marco Faustini
    Laboratoire Chimie de la Matière Condensée de Paris (LCMCP), Collège de France, CNRS, Sorbonne Université, F-75005 Paris, France
    *E-mail: [email protected]
Cite this: Nano Lett. 2021, 21, 5, 2310–2317
Publication Date (Web):February 18, 2021
https://doi.org/10.1021/acs.nanolett.1c00178
Copyright © 2021 American Chemical Society

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    Abstract

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    Metal-assisted chemical etching (MACE) has emerged as an effective method to fabricate high aspect ratio nanostructures. This method requires a catalytic mask that is generally composed of a metal. Here, we challenge the general view that the catalyst needs to be a metal by introducing oxide-assisted chemical etching (OACE). We perform etching with metal oxides such as RuO2 and IrO2 by transposing materials used in electrocatalysis to nanofabrication. These oxides can be solution-processed as polymers exhibiting similar capabilities of metals for MACE. Nanopatterned oxides can be obtained by direct nanoimprint lithography or block-copolymer lithography from chemical solution on a large scale. High aspect ratio silicon nanostructures were obtained at the sub-20 nm scale exclusively by cost-effective solution processing by halving the number of fabrication steps compared to MACE. In general, OACE is expected to stimulate new fundamental research on chemical etching assisted by other materials, providing new possibilities for device fabrication.

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    Cited By

    This article is cited by 13 publications.

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    2. Shengyang Li, Hussein M. Ayedh, Marko Yli-Koski, Ville Vähänissi, Hele Savin, Jani Oksanen. Chemical Excitation of Silicon Photoconductors by Metal-Assisted Chemical Etching. The Journal of Physical Chemistry C 2023, 127 (8) , 4072-4078. https://doi.org/10.1021/acs.jpcc.2c08627
    3. Shengyang Li, Kexun Chen, Ville Vähänissi, Ivan Radevici, Hele Savin, Jani Oksanen. Electron Injection in Metal Assisted Chemical Etching as a Fundamental Mechanism for Electroless Electricity Generation. The Journal of Physical Chemistry Letters 2022, 13 (24) , 5648-5653. https://doi.org/10.1021/acs.jpclett.2c01302
    4. Hajar Amyar, Caroline Byun, Mondher Besbes, Andrea Cattoni, Heinz Amenitsch, Cédric Boissiere, Marco Faustini. In situ infrared spectroscopic ellipsometry as a tool to probe the formation of sol–gel based mesoporous films. Journal of Sol-Gel Science and Technology 2023, 15 https://doi.org/10.1007/s10971-023-06169-9
    5. Wanshi Sun, Hantao Xu, Lianhuan Han, Chao Wang, Zuoyan Ye, Jian-Jia Su, Yuan-Fei Wu, Shiyi Luo, Dongping Zhan. CMOS-compatible electrochemical nanoimprint: High throughput fabrication of ordered microstructures on semiconductor wafer by using a glassy carbon mold. Electrochimica Acta 2023, 462 , 142700. https://doi.org/10.1016/j.electacta.2023.142700
    6. Kyunghwan Kim, Sunhae Choi, Haekyun Bong, Hanglim Lee, Minyoung Kim, Jungwoo Oh. Catalytic nickel silicide as an alternative to noble metals in metal-assisted chemical etching of silicon. Nanoscale 2023, 15 (33) , 13685-13691. https://doi.org/10.1039/D3NR02053C
    7. Fufeng Yan, Junyi Ding, Lijun Hu, Sizhuan Li, Shuai Zhang, Minghua Wang, Linghao He, Miao Du. Solution Plasma‐Assisted Multivariate Metal Nanoalloys Encapsulated with Carbon Dots for Efficient Oxygen Evolution Reaction. ChemCatChem 2023, 15 (10) https://doi.org/10.1002/cctc.202300115
    8. Munir H. Nayfeh, Ammar Nayfeh. CMOS compatibility of metal assisted etching. 2023, 107-128. https://doi.org/10.1016/B978-0-443-18673-8.00013-2
    9. Ayumu Matsumoto, Kyohei Azuma, Kyohei Furukawa, Rin Nishinaka, Shinji Yae. Composite Porous Structure Formation by Platinum-Particle-Assisted Etching of a Highly-Doped p-Type Silicon: Evaluation of Charge Flow in Silicon. Journal of The Electrochemical Society 2022, 169 (10) , 102508. https://doi.org/10.1149/1945-7111/ac9931
    10. Yuhang Liu, Jianjun Lin, Zuohuan Hu, Guoli Gao, Bingyang Wang, Liuyi Wang, Zhiyuan Pan, Jianfei Jia, Qinwei Yin, Dengji Guo, Xujin Wang. Recent research progress of master mold manufacturing by nanoimprint technique for the novel microoptics devices. Frontiers of Materials Science 2022, 16 (3) https://doi.org/10.1007/s11706-022-0596-6
    11. Maxime Gayrard, Benedetta Marmiroli, Francois Chancerel, Philippe Decorse, Heinz Amenitsch, Jennifer Peron, Andrea Cattoni, Marco Faustini. Deep X-ray lithography on “sol–gel” processed noble metal mesoarchitectured films. Nanoscale 2022, 14 (5) , 1706-1712. https://doi.org/10.1039/D1NR07455E
    12. Maxime Gayrard, Francois Chancerel, Maria Letizia De Marco, Denys Naumenko, Cédric Boissière, Laurence Rozes, Heinz Amenitsch, Jennifer Peron, Andrea Cattoni, Marco Faustini. Block‐Copolymers Enable Direct Reduction and Structuration of Noble Metal‐Based Films. Small 2022, 18 (5) https://doi.org/10.1002/smll.202104204
    13. Arfat Pradana, Ni Luh Wulan Septiani, Hermawan Kresno Dipojono, Suyatman, Brian Yuliarto. Review—Nanopillar Structure in the Direction of Optical Biosensor On-Chip Integration. Journal of The Electrochemical Society 2021, 168 (5) , 057505. https://doi.org/10.1149/1945-7111/abfb3a

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