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Roll-to-Roll Transfer of Electrospun Nanofiber Film for High-Efficiency Transparent Air Filter

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Department of Materials Science and Engineering, Stanford University, Stanford, California 94305, United States
Stanford Institute for Materials and Energy Sciences, SLAC National Accelerator Laboratory, 2575 Sand Hill Road, Menlo Park, California 94025, United States
*E-mail: [email protected] (Y.C.).
Cite this: Nano Lett. 2016, 16, 2, 1270–1275
Publication Date (Web):January 20, 2016
Copyright © 2016 American Chemical Society

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    Particulate matter (PM) pollution in air has become a serious environmental issue calling for new type of filter technologies. Recently, we have demonstrated a highly efficient air filter by direct electrospinning of polymer fibers onto supporting mesh although its throughput is limited. Here, we demonstrate a high throughput method based on fast transfer of electrospun nanofiber film from roughed metal foil to a receiving mesh substrate. Compared with the direct electrospinning method, the transfer method is 10 times faster and has better filtration performance at the same transmittance, owing to the uniformity of transferred nanofiber film (>99.97% removal of PM2.5 at ∼73% of transmittance). With these advantages, large area freestanding nanofiber film and roll-to-roll production of air filter are demonstrated.

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    The Supporting Information is available free of charge on the ACS Publications website at DOI: 10.1021/acs.nanolett.5b04596.

    • Methods, pressure drop, quality factor, humidity dependent performance (PDF)

    • Demonstration of the strong, flexible and free-standing Nylon-6 transparent air filter (AVI)

    • Roll-to-roll production of transparent air filter (AVI)

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