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Large-Scale Cyclopropanation of Butyl Acrylate with Difluorocarbene and Classical Resolution of a Key Fluorinated Building Block

  • Adam E. Goetz*
    Adam E. Goetz
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
    *Email: [email protected]
  • Husein Becirovic
    Husein Becirovic
    Analytical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Florian Blasberg
    Florian Blasberg
    AMRI, Euticals GmbH, Industriepark Höchst D569, 65926 Frankfurt am Main, Germany
  • Bo Chen
    Bo Chen
    Porton R&D Center, No. 1299 Ziyue Rd, Zizhu Science Park, Minhang District, Shanghai, China
    More by Bo Chen
  • Hugh J. Clarke
    Hugh J. Clarke
    Analytical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Matteo Colombo
    Matteo Colombo
    AMRI, Viale Europa 5, 21040 Origgio (VA), Italy
  • Pedro Daddario
    Pedro Daddario
    Analytical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • David B. Damon
    David B. Damon
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Christelle Depretz
    Christelle Depretz
    AMRI, Euticals S.A.S., Zone Industrielle de Laville, 47240 Bon-Encontre, France
  • Yves R. Dumond
    Yves R. Dumond
    AMRI, Euticals S.A.S., Zone Industrielle de Laville, 47240 Bon-Encontre, France
  • Maria D. Grilli
    Maria D. Grilli
    AMRI, Viale Europa 5, 21040 Origgio (VA), Italy
  • Lu Han
    Lu Han
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
    More by Lu Han
  • Tim L. Houck
    Tim L. Houck
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
    More by Tim L. Houck
  • Amber M. Johnson
    Amber M. Johnson
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Kris N. Jones
    Kris N. Jones
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Jörg Jung
    Jörg Jung
    AMRI, Euticals GmbH, Industriepark Höchst D569, 65926 Frankfurt am Main, Germany
    More by Jörg Jung
  • Michel Leeman
    Michel Leeman
    Symeres BV, Kadijk 3, 9747 AT Groningen, The Netherlands
  • Fangfang Liu
    Fangfang Liu
    Analytical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
    More by Fangfang Liu
  • Cuong V. Lu
    Cuong V. Lu
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
    More by Cuong V. Lu
  • Emilio J. Mangual
    Emilio J. Mangual
    Analytical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Jade D. Nelson
    Jade D. Nelson
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Angela L. A. Puchlopek-Dermenci
    Angela L. A. Puchlopek-Dermenci
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Sally Gut Ruggeri
    Sally Gut Ruggeri
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Paul A. Simonds
    Paul A. Simonds
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Barbara Sitter
    Barbara Sitter
    Chemical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Daniel E. Virtue
    Daniel E. Virtue
    Analytical Research and Development, Pfizer Worldwide Research and Development, Groton Laboratories, Eastern Point Road, Groton, Connecticut 06340, United States
  • Shuguang Wang
    Shuguang Wang
    Porton R&D Center, No. 1299 Ziyue Rd, Zizhu Science Park, Minhang District, Shanghai, China
  • Lixin Yu
    Lixin Yu
    Porton R&D Center, No. 1299 Ziyue Rd, Zizhu Science Park, Minhang District, Shanghai, China
    More by Lixin Yu
  • , and 
  • Tao Yu
    Tao Yu
    Porton R&D Center, No. 1299 Ziyue Rd, Zizhu Science Park, Minhang District, Shanghai, China
    More by Tao Yu
Cite this: Org. Process Res. Dev. 2022, 26, 3, 683–697
Publication Date (Web):July 13, 2021
https://doi.org/10.1021/acs.oprd.1c00171
Copyright © 2021 American Chemical Society

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Supporting Info (1)»

Abstract

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To address challenges in the preparation of a key building block containing a difluorocyclopropane moiety, we have developed a new protocol for difluorocarbene generation that relies on a Krapcho-type dealkylation of ethyl bromodifluoroacetate (EBDFA), an inexpensive and readily available fluorinated feedstock. Application of DoE and kinetic modeling was used to understand key reaction parameters and identify an optimal process. We report two variants of this procedure that offer different processing advantages and that have both been scaled successfully multiple times to deliver hundreds of kilograms of the resulting difluorocyclopropane. To access a single enantiomer of the target compound, we have also developed a classical resolution strategy and recycling protocol for the undesired enantiomer to replace previous chromatographic methods for separation.

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The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acs.oprd.1c00171.

  • Analytical methods and data, single crystal data, detailed safety data for both difluorocarbene procedures, data used for kinetic modeling efforts, stressing studies, solubility data, and more details on chromatographic separation of esters 10 and 11. (PDF)

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Cited By

This article is cited by 4 publications.

  1. Toshiyuki Itoh, Shuichi Hayase, Toshiki Nokami. Synthesis of Selectively gem ‐Difluorinated Molecules; Chiral gem ‐Difluorocyclopropanes via Chemo‐Enzymatic Reaction and gem ‐Difluorinated Compounds via Radical Reaction. The Chemical Record 2023, 61 https://doi.org/10.1002/tcr.202300028
  2. Thomas Louis‐Goff, Huu Vinh Trinh, Eileen Chen, Arnold L. Rheingold, Jakub Hyvl. Synthesis of Chiral Hypervalent Trifluoromethyl Organobismuth Complexes and Enantioselective Olefin Difluorocarbenation Screenings. ChemPlusChem 2023, 88 (2) https://doi.org/10.1002/cplu.202200450
  3. Oleksandr O. Grygorenko, Kostiantyn P. Melnykov, Serhii Holovach, Oleksandr Demchuk. Fluorinated Cycloalkyl Building Blocks for Drug Discovery. ChemMedChem 2022, 17 (21) https://doi.org/10.1002/cmdc.202200365
  4. Jindian Duan, Pui Ying Choy, Kin Boon Gan, Fuk Yee Kwong. N -Difluoromethylation of N -pyridyl-substituted anilines with ethyl bromodifluoroacetate. Organic & Biomolecular Chemistry 2022, 20 (9) , 1883-1887. https://doi.org/10.1039/D2OB00119E

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