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Swelling-Assisted Sequential Infiltration Synthesis of Nanoporous ZnO Films with Highly Accessible Pores and Their Sensing Potential for Ethanol
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    Functional Inorganic Materials and Devices

    Swelling-Assisted Sequential Infiltration Synthesis of Nanoporous ZnO Films with Highly Accessible Pores and Their Sensing Potential for Ethanol
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    • Daniel Pleshek
      Daniel Pleshek
      Materials Science and Engineering Department and Advanced Materials and Manufacturing Processes Institute, University of North Texas, 1155 Union Circle, Denton, Texas 76203, United States
    • John Tran
      John Tran
      Materials Science and Engineering Department and Advanced Materials and Manufacturing Processes Institute, University of North Texas, 1155 Union Circle, Denton, Texas 76203, United States
      More by John Tran
    • Yuzhe Li
      Yuzhe Li
      Materials Science and Engineering Department and Advanced Materials and Manufacturing Processes Institute, University of North Texas, 1155 Union Circle, Denton, Texas 76203, United States
      More by Yuzhe Li
    • Asghar Shirani
      Asghar Shirani
      Materials Science and Engineering Department and Advanced Materials and Manufacturing Processes Institute, University of North Texas, 1155 Union Circle, Denton, Texas 76203, United States
    • Elena V. Shevchenko*
      Elena V. Shevchenko
      Center for Nanoscale Materials, Argonne National Laboratory, 9700 S. Cass Ave, Lemont, Illinois 60439, United States
      Department of Chemistry and James Frank Institute, University of Chicago, Chicago, Illinois 60637 United States
      *Email: [email protected]
    • Diana Berman*
      Diana Berman
      Materials Science and Engineering Department and Advanced Materials and Manufacturing Processes Institute, University of North Texas, 1155 Union Circle, Denton, Texas 76203, United States
      *Email: [email protected]
      More by Diana Berman
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    ACS Applied Materials & Interfaces

    Cite this: ACS Appl. Mater. Interfaces 2021, 13, 30, 35941–35948
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    https://doi.org/10.1021/acsami.1c08225
    Published July 23, 2021
    Copyright © 2021 American Chemical Society

    Abstract

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    Here, we report a swelling-assisted sequential infiltration synthesis (SIS) approach for the design of highly porous zinc oxide (ZnO) films by infiltration of block copolymer templates such as polystyrene-block-polyvinyl pyridine with inorganic precursors followed by UV ozone-assisted removal of the polymer template. We show that porous ZnO coatings with the thickness in the range between 140 and 420 nm can be obtained using only five cycles of SIS. The pores in ZnO fabricated via swelling-assisted SIS are highly accessible, and up to 98% of pores are available for solvent penetration. The XPS data indicate that the surface of nanoporous ZnO films is terminated with −OH groups. Density functional theory calculations show a lower energy barrier for ethanol-induced release of the oxygen restricted depletion layer in the case of the presence of −OH groups at the ZnO surface, and hence, it can lead to higher sensitivity in sensing of ethanol. We monitored the response of ZnO porous coatings with different thicknesses and porosities to ethanol vapors using combined mass-based and chemiresistive approaches at room temperature and 90 °C. The porous ZnO conformal coatings reveal a promising sensitivity toward detection of ethanol at low temperatures. Our results suggest the excellent potential of the SIS approach for the design of conformal ZnO coatings with controlled porosity, thickness, and composition that can be adapted for sensing applications.

    Copyright © 2021 American Chemical Society

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    Supporting Information

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    The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsami.1c08225.

    • XRD analysis of the sample crystallinity and pressure conversion analysis; Figure S1, XRD analysis of the ZnO samples; Figure S2, QCM analysis of water and ethanol adsorption; and Figure S3, chemiresistive analysis of the ZnO samples upon introduction of different gases and vapors (PDF)

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    This article is cited by 12 publications.

    1. Shuaib A. Balogun, Mark. D. Losego. Depolymerization and Etching of Poly(lactic acid) via TiCl4 Vapor Phase Infiltration. The Journal of Physical Chemistry C 2024, 128 (47) , 20081-20092. https://doi.org/10.1021/acs.jpcc.4c04986
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    3. Minkyung Ko, Hyeong-U Kim, Nari Jeon. Sequential Infiltration Synthesis with Organic Co-reactants for Extensively Swollen Organic–Inorganic Hybrid Thin Films. ACS Applied Polymer Materials 2023, 5 (1) , 50-56. https://doi.org/10.1021/acsapm.2c01645
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    8. Won-Il Lee, Ashwanth Subramanian, Kim Kisslinger, Nikhil Tiwale, Chang-Yong Nam. Effects of alumina priming on the electrical properties of ZnO nanostructures derived from vapor-phase infiltration into self-assembled block copolymer thin films. Materials Advances 2024, 5 (14) , 5698-5708. https://doi.org/10.1039/D4MA00346B
    9. Khalil D. Omotosho, Zachary Lyon, Elena V. Shevchenko, Diana Berman. Accessibility and Mechanical Stability of Nanoporous Zinc Oxide and Aluminum Oxide Coatings Synthesized via Infiltration of Polymer Templates. Polymers 2023, 15 (20) , 4088. https://doi.org/10.3390/polym15204088
    10. Khalil Omotosho, John Tran, Elena V. Shevchenko, Diana Berman. Polymer infiltration synthesis of inorganic nanoporous coatings: Does polymer template affect their properties?. Surface and Coatings Technology 2023, 452 , 129107. https://doi.org/10.1016/j.surfcoat.2022.129107
    11. Jiwoong Ham, Minkyung Ko, Boyun Choi, Hyeong-U Kim, Nari Jeon. Understanding Physicochemical Mechanisms of Sequential Infiltration Synthesis toward Rational Process Design for Uniform Incorporation of Metal Oxides. Sensors 2022, 22 (16) , 6132. https://doi.org/10.3390/s22166132
    12. Ashwanth Subramanian, Nikhil Tiwale, Won-Il Lee, Chang-Yong Nam. Templating Functional Materials Using Self-Assembled Block Copolymer Thin-Film for Nanodevices. Frontiers in Nanotechnology 2021, 3 https://doi.org/10.3389/fnano.2021.766690

    ACS Applied Materials & Interfaces

    Cite this: ACS Appl. Mater. Interfaces 2021, 13, 30, 35941–35948
    Click to copy citationCitation copied!
    https://doi.org/10.1021/acsami.1c08225
    Published July 23, 2021
    Copyright © 2021 American Chemical Society

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