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Superhemophobic and Antivirofouling Coating for Mechanically Durable and Wash-Stable Medical Textiles

  • Anthony J. Galante
    Anthony J. Galante
    Department of Industrial Engineering, University of Pittsburgh, 3700 O’Hara, Benedum Hall, Pittsburgh, Pennsylvania 15261, United States
  • Sajad Haghanifar
    Sajad Haghanifar
    Department of Industrial Engineering, University of Pittsburgh, 3700 O’Hara, Benedum Hall, Pittsburgh, Pennsylvania 15261, United States
  • Eric G. Romanowski
    Eric G. Romanowski
    Department of Ophthalmology, Charles T. Campbell Laboratory for Ophthalmic Microbiology, University of Pittsburgh School of Medicine, 203 Lothrop Street, Pittsburgh, Pennsylvania 15213, United States
  • Robert M. Q. Shanks
    Robert M. Q. Shanks
    Department of Ophthalmology, Charles T. Campbell Laboratory for Ophthalmic Microbiology, University of Pittsburgh School of Medicine, 203 Lothrop Street, Pittsburgh, Pennsylvania 15213, United States
  • , and 
  • Paul W. Leu*
    Paul W. Leu
    Department of Industrial Engineering, University of Pittsburgh, 3700 O’Hara, Benedum Hall, Pittsburgh, Pennsylvania 15261, United States
    *Email: [email protected]
    More by Paul W. Leu
Cite this: ACS Appl. Mater. Interfaces 2020, 12, 19, 22120–22128
Publication Date (Web):April 22, 2020
https://doi.org/10.1021/acsami.9b23058
Copyright © 2020 American Chemical Society
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Abstract

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Medical textiles have a need for repellency to body fluids such as blood, urine, or sweat that may contain infectious vectors that contaminate surfaces and spread to other individuals. Similarly, viral repellency has yet to be demonstrated and long-term mechanical durability is a major challenge. In this work, we demonstrate a simple, durable, and scalable coating on nonwoven polypropylene textile that is both superhemophobic and antivirofouling. The treatment consists of polytetrafluoroethylene (PTFE) nanoparticles in a solvent thermally sintered to polypropylene (PP) microfibers, which creates a robust, low-surface-energy, multilayer, and multilength scale rough surface. The treated textiles demonstrate a static contact angle of 158.3 ± 2.6° and hysteresis of 4.7 ± 1.7° for fetal bovine serum and reduce serum protein adhesion by 89.7 ± 7.3% (0.99 log). The coated textiles reduce the attachment of adenovirus type 4 and 7a virions by 99.2 ± 0.2% and 97.6 ± 0.1% (2.10 and 1.62 log), respectively, compared to noncoated controls. The treated textiles provide these repellencies by maintaining a Cassie–Baxter state of wetting where the surface area in contact with liquids is reduced by an estimated 350 times (2.54 log) compared to control textiles. Moreover, the treated textiles exhibit unprecedented mechanical durability, maintaining their liquid, protein, and viral repellency after extensive and harsh abrasion and washing. The multilayer, multilength scale roughness provides for mechanical durability through self-similarity, and the samples have high-pressure stability with a breakthrough pressure of about 255 kPa. These properties highlight the potential of durable, repellent coatings for medical gowning, scrubs, or other hygiene textile applications.

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The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsami.9b23058.

  • Hysteresis of water and FBS from 0.5 mL droplets on pristine and treated textiles is demonstrated (Video S1) (MP4)

  • Durability of test liquid hysteresis after aggressive scratching with a razor blade across the surface (Video S2) (MP4)

  • Durability of test liquid hysteresis after diagonal razor blade cross slicing along the surface (Video S3) (MP4)

  • Fractional surface area model fitting, surface energy calculations, images of breakthrough pressure experiment, representative SEM images after abrasion, specific surface area calculations (PDF)

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Cited By


This article is cited by 10 publications.

  1. Sajad Haghanifar, Anthony J. Galante, Paul W. Leu. Challenges and Prospects of Bio-Inspired and Multifunctional Transparent Substrates and Barrier Layers for Optoelectronics. ACS Nano 2020, 14 (12) , 16241-16265. https://doi.org/10.1021/acsnano.0c06452
  2. Zhoukun He, Xiaorong Lan, Qinsheng Hu, Hongmei Li, Luming Li, Jiayan Mao. Antifouling strategies based on super-phobic polymer materials. Progress in Organic Coatings 2021, 157 , 106285. https://doi.org/10.1016/j.porgcoat.2021.106285
  3. Ting-Ting Li, Heng Zhang, Bo Gao, Bing-Chiuan Shiu, Hai-Tao Ren, Hao-Kai Peng, Ching-Wen Lou, Jia-Horng Lin. Daylight-driven photosensitive antibacterial melt-blown membranes for medical use. Journal of Cleaner Production 2021, 296 , 126395. https://doi.org/10.1016/j.jclepro.2021.126395
  4. Yang Lei, Xiaorong Lan, Zhoukun He, Anlin Yin, Wanyu Jin, Qinsheng Hu, Yunbing Wang. Multifarious anti-biofouling bioprosthetic heart valve materials with the formation of interpenetrating polymer network structures. Materials & Design 2021, 5 , 109803. https://doi.org/10.1016/j.matdes.2021.109803
  5. Chuanlong Ma, Anton Nikiforov, Nathalie De Geyter, Xiaofeng Dai, Rino Morent, Kostya (Ken) Ostrikov. Future antiviral polymers by plasma processing. Progress in Polymer Science 2021, 579 , 101410. https://doi.org/10.1016/j.progpolymsci.2021.101410
  6. Sushma Kumari, Kaushik Chatterjee. Biomaterials-based formulations and surfaces to combat viral infectious diseases. APL Bioengineering 2021, 5 (1) , 011503. https://doi.org/10.1063/5.0029486
  7. Tahmineh Hemmatian, Halim Lee, Jooyoun Kim. Bacteria Adhesion of Textiles Influenced by Wettability and Pore Characteristics of Fibrous Substrates. Polymers 2021, 13 (2) , 223. https://doi.org/10.3390/polym13020223
  8. Poonam Chauhan, Aditya Kumar. Development of a microbial coating for cellulosic surface using aloe vera and silane. Carbohydrate Polymer Technologies and Applications 2020, 1 , 100015. https://doi.org/10.1016/j.carpta.2020.100015
  9. S. A. Meguid, Assem Elzaabalawy. Potential of combating transmission of COVID-19 using novel self-cleaning superhydrophobic surfaces: part I—protection strategies against fomites. International Journal of Mechanics and Materials in Design 2020, 16 (3) , 423-431. https://doi.org/10.1007/s10999-020-09513-x
  10. Aleksandra Ivanoska-Dacikj, Urszula Stachewicz. Smart textiles and wearable technologies – opportunities offered in the fight against pandemics in relation to current COVID-19 state. REVIEWS ON ADVANCED MATERIALS SCIENCE 2020, 59 (1) , 487-505. https://doi.org/10.1515/rams-2020-0048

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