Coaxial Spinning of Oriented Nanocellulose Filaments and Core–Shell Structures for Interactive Materials and Fiber-Reinforced CompositesClick to copy article linkArticle link copied!
- Andrew Marais*Andrew Marais*Email: [email protected], [email protected]Division of Fiber Technology at the Department of Fiber and Polymer Technology, School of Engineering Sciences in Chemistry, Biotechnology and Health, KTH Royal Institute of Technology, Teknikringen 56-58, Stockholm SE-100 44, SwedenMore by Andrew Marais
- Johan ErlandssonJohan ErlandssonDivision of Fiber Technology at the Department of Fiber and Polymer Technology, School of Engineering Sciences in Chemistry, Biotechnology and Health, KTH Royal Institute of Technology, Teknikringen 56-58, Stockholm SE-100 44, SwedenMore by Johan Erlandsson
- L. Daniel SöderbergL. Daniel SöderbergWallenberg Wood Science Center, KTH Royal Institute of Technology, Teknikringen 56, SE-100 44 Stockholm, SwedenMore by L. Daniel Söderberg
- Lars Wågberg*Lars Wågberg*Email: [email protected]Division of Fiber Technology at the Department of Fiber and Polymer Technology, School of Engineering Sciences in Chemistry, Biotechnology and Health, KTH Royal Institute of Technology, Teknikringen 56-58, Stockholm SE-100 44, SwedenWallenberg Wood Science Center, KTH Royal Institute of Technology, Teknikringen 56, SE-100 44 Stockholm, SwedenMore by Lars Wågberg
Abstract
Spinning filaments from nature’s own high-performance building block, cellulose nanofibrils (CNFs), requires additional considerations compared to conventional manmade fibers commonly made from polymer solutions or melts. We herein utilize the colloidal properties of the highly anisotropic CNFs and demonstrate the preparation of core–shell filaments using a coaxial nozzle. The nanofibril dispersion is passed through the core channel, and the sheath flow consists of a functionalizing solution. The flow rates of the suspensions/solutions are carefully controlled to create an extensional flow at the exit of the nozzle, allowing orientation of the nanofibers into continuous filaments that are then extruded into a fixation bath before drying. The self-assembly mechanism relies on the control of the colloidal stability of carboxymethylated CNFs altered by pH or ionic strength changes. In the simplest approach, HCl is used in the sheath flow to assemble the accelerated CNFs in the core flow, leading to an irreversible association of the nanofibers into an oriented filament. The filaments are continuous and homogeneous, with a dry diameter of approximately 20 μm. The orientation of the CNFs in the spun filament was investigated by wide-angle X-ray scattering, and an orientation index of 0.79 is achieved. The tensile strength of the filaments is 431 ± 89 MPa, the Young’s modulus is 19.2 ± 3.4 GPa, and the strain at break is 7.4 ± 1.3%. Core–shell structures are also prepared by incorporating active materials such as carbon nanotubes in the sheath flow. The resulting filaments show a thin shell of a conductive nanotube network covering a core of cellulose nanofibrils, and the conductivity of such structures reaches 1000 S cm–1, opening up opportunities for composites and interactive materials.
Introduction
Experimental Section
CNF Preparation
Filament Spinning
Imaging
Tensile Test
Wide-Angle X-Ray Scattering

Electrochemical Evaluation
Results and Discussion
Preparation of Filaments Using the Coaxial Flow
Figure 1
Figure 1. (a) Schematic depicting the process of coaxial filament spinning using CNF in the core flow and HCl (pH 2) in the sheath flow (not to scale), (b) 3D schematic of the coaxial extrusion setup showing the flow contraction, (c) photograph of the extrusion of filaments in the extrusion bath (for enhanced contrast, a CNF/CNT black suspension was used (scale bar: 1 cm), (d) photograph of a wet filament (scale bar: 1 cm), (e) optical microscope images of a CNF filament during drying at ambient temperature and RH taken at 2 min interval, showing the diameter reduction and formation of surface mesoscale structures (scale bar: 100 μm).
Morphology and Properties of Coaxially Spun Filaments
Figure 2
Figure 2. SEM images of CNF filaments showing (a,b) their surface and (c) cross section. Scale bars are 10, 2,and 5 μm, respectively. (d) WAXS diffractogram (scale bar 5 nm–1) and the related (e) radial and (f) azimuthal integration.
Figure 3
Figure 3. Tensile stress/strain testing of CNF filaments. Inset depicts the sample preparation/fixation where the filaments are glued on a paper frame in order to minimize the pretesting stress.
Preparation and Functionality of Filaments Prepared Using Sheath Flows of Functional Components
Figure 4
Figure 4. Coaxial core (CNF)/shell (sCNT) filaments: (a) Schematic depicting the principle and chemical composition of the core and sheath flows, (b) SEM picture of the cross section (scale bar: 5 μm) and (c) inset showing the interface between the CNF core and sCNT shell (scale bar: 500 nm), (d) cyclic voltammogram recorded at a scan rate of 10 mV s–1 in 1 M KCl, and (e) galvanostatic cycling.
Figure 5
Figure 5. (a) SEM picture of a coaxial core (CNF)/shell (MMT) filament (scale bars, 10 μm; inset, 3 μm) and (b) its cross section showing the distinct layers of MMT on the CNF core (scale bars, 5 μm; inset, 1 μm).
Conclusions
Supporting Information
The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsanm.0c02192.
SEM image of a nonsputtered core–shell CNF–CNT filament (PDF)
Terms & Conditions
Most electronic Supporting Information files are available without a subscription to ACS Web Editions. Such files may be downloaded by article for research use (if there is a public use license linked to the relevant article, that license may permit other uses). Permission may be obtained from ACS for other uses through requests via the RightsLink permission system: http://pubs.acs.org/page/copyright/permissions.html.
Acknowledgments
A.M. acknowledges the Knut & Alice Wallenberg Foundation and Research for funding. J.E. acknowledges the Swedish Energy Agency through the Modulit project (grant no. 37716-1), and Vinnova through the Digitial Cellulose Centre for financial support. L.W. and L.D.S. acknowledge the Wallenberg Wood Science Center for funding through the KAW 2018.0452-WWSC 2.0, Grant. Dr. Anita Teleman and Dr. Frédéric Pouyet are acknowledged for their assistance in WAXS measurements.
References
This article references 25 other publications.
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- 4Saito, T.; Kimura, S.; Nishiyama, Y.; Isogai, A. Cellulose Nanofibers Prepared by TEMPO-Mediated Oxidation of Native Cellulose. Biomacromolecules 2007, 8, 2485– 2491, DOI: 10.1021/bm0703970Google Scholar4Cellulose Nanofibers Prepared by TEMPO-Mediated Oxidation of Native CelluloseSaito, Tsuguyuki; Kimura, Satoshi; Nishiyama, Yoshiharu; Isogai, AkiraBiomacromolecules (2007), 8 (8), 2485-2491CODEN: BOMAF6; ISSN:1525-7797. (American Chemical Society)Never-dried and once-dried hardwood celluloses were oxidized by a 2,2,6,6-tetra-Me piperidine-1-oxyl radical (TEMPO)-mediated system, and highly cryst. and individualized cellulose nanofibers, dispersed in water, were prepd. by mech. treatment of the oxidized cellulose/water slurries. When carboxylate contents formed from the primary hydroxyl groups of the celluloses reached approx. 1.5 mmol/g, the oxidized cellulose/water slurries were mostly converted to transparent and highly viscous dispersions by mech. treatment. Transmission electron microscopic observation showed that the dispersions consisted of individualized cellulose nanofibers 3-4 nm in width and a few microns in length. No intrinsic differences between never-dried and once-dried celluloses were found for prepg. the dispersion, as long as carboxylate contents in the TEMPO-oxidized celluloses reached approx. 1.5 mmol/g. Changes in viscosity of the dispersions during the mech. treatment corresponded with those in the dispersed states of the cellulose nanofibers in water.
- 5Eichhorn, S. J.; Dufresne, A.; Aranguren, M.; Marcovich, N. E.; Capadona, J. R.; Rowan, S. J.; Weder, C.; Thielemans, W.; Roman, M.; Renneckar, S.; Gindl, W.; Veigel, S.; Keckes, J.; Yano, H.; Abe, K.; Nogi, M.; Nakagaito, A. N.; Mangalam, A.; Simonsen, J.; Benight, A. S.; Bismarck, A.; Berglund, L. A.; Peijs, T. Review: Current International Research into Cellulose Nanofibres and Nanocomposites. J. Mater. Sci. 2009, 45, 1– 33, DOI: 10.1007/s10853-009-3874-0Google ScholarThere is no corresponding record for this reference.
- 6Nordenström, M.; Fall, A.; Nyström, G.; Wågberg, L. Formation of Colloidal Nanocellulose Glasses and Gels. Langmuir 2017, 33, 9772– 9780, DOI: 10.1021/acs.langmuir.7b01832Google Scholar6Formation of Colloidal Nanocellulose Glasses and GelsNordenstrom Malin; Fall Andreas; Wagberg Lars; Nystrom GustavLangmuir : the ACS journal of surfaces and colloids (2017), 33 (38), 9772-9780 ISSN:.Nanocellulose (NC) suspensions can form rigid volume-spanning arrested states (VASs) at very low volume fractions. The transition from a free-flowing dispersion to a VAS can be the result of either an increase in particle concentration or a reduction in interparticle repulsion. In this work, the concentration-induced transition has been studied with a special focus on the influence of the particle aspect ratio and surface charge density, and an attempt is made to classify these VASs. The results show that for these types of systems two general states can be identified: glasses and gels. These NC suspensions had threshold concentrations inversely proportional to the particle aspect ratio. This dependence indicates that the main reason for the transition is a mobility constraint that, together with the reversibility of the transition, classifies the VASs as colloidal glasses. If the interparticle repulsion is reduced, then the glasses can transform into gels. Thus, depending on the preparation route, either soft and reversible glasses or stiff and irreversible gels can be formed.
- 7Fall, A. B.; Lindström, S. B.; Sundman, O.; Ödberg, L.; Wågberg, L. Colloidal Stability of Aqueous Nanofibrillated Cellulose Dispersions. Langmuir 2011, 27, 11332– 11338, DOI: 10.1021/la201947xGoogle Scholar7Colloidal Stability of Aqueous Nanofibrillated Cellulose DispersionsFall, Andreas B.; Lindstroem, Stefan B.; Sundman, Ola; Oedberg, Lars; Waagberg, LarsLangmuir (2011), 27 (18), 11332-11338CODEN: LANGD5; ISSN:0743-7463. (American Chemical Society)Cellulose nanofibrils constitute an attractive raw material for carbon-neutral, biodegradable, nanostructured materials. Aq. suspensions of these nanofibrils are stabilized by electrostatic repulsion arising from deprotonated carboxyl groups at the fibril surface. In the present work, a new model is developed for predicting colloidal stability by considering deprotonation and electrostatic screening. This model predicts the fibril-fibril interaction potential at a given pH in a given ionic strength environment. Expts. support the model predictions that aggregation is induced by decreasing the pH, thus reducing the surface charge, or by increasing the salt concn. It is shown that the primary mechanism for aggregation upon the addn. of salt is the surface charge redn. through specific interactions of counterions with the deprotonated carboxyl groups, and the screening effect of the salt is of secondary importance.
- 8Lavoine, N.; Desloges, I.; Dufresne, A.; Bras, J. Microfibrillated Cellulose - Its Barrier Properties and Applications in Cellulosic Materials: A Review. Carbohydr. Polym. 2012, 90, 735– 764, DOI: 10.1016/j.carbpol.2012.05.026Google Scholar8Microfibrillated cellulose - Its barrier properties and applications in cellulosic materials: A reviewLavoine, Nathalie; Desloges, Isabelle; Dufresne, Alain; Bras, JulienCarbohydrate Polymers (2012), 90 (2), 735-764CODEN: CAPOD8; ISSN:0144-8617. (Elsevier Ltd.)A review. Interest in microfibrillated cellulose (MFC) has been increasing exponentially. Its nano-scale dimensions and its ability to form a strong nanoporous network have encouraged the emergence of new high-value applications. The nanoscale characterization possibilities of different MFC materials are thus increasing intensively. Therefore, it is crit. to review such MFC materials and their properties. Moreover, very recent studies have proved the significant barrier properties of MFC (e.g., decrease of water vapor permeability).
- 9Klemm, D.; Kramer, F.; Moritz, S.; Lindström, T.; Ankerfors, M.; Gray, D.; Dorris, A. Nanocelluloses: A New Family of Nature-Based Materials. Angew. Chem. 2011, 50, 5438– 5466, DOI: 10.1002/anie.201001273Google Scholar9Nanocelluloses: A New Family of Nature-Based MaterialsKlemm, Dieter; Kramer, Friederike; Moritz, Sebastian; Lindstroem, Tom; Ankerfors, Mikael; Gray, Derek; Dorris, AnnieAngewandte Chemie, International Edition (2011), 50 (24), 5438-5466CODEN: ACIEF5; ISSN:1433-7851. (Wiley-VCH Verlag GmbH & Co. KGaA)A review. Cellulose fibrils with widths in the nanometer range are nature-based materials with unique and potentially useful features. Most importantly, these novel nanocelluloses open up the strongly expanding fields of sustainable materials and nanocomposites, as well as medical and life-science devices, to the natural polymer cellulose. The nanodimensions of the structural elements result in a high surface area and hence the powerful interaction of these celluloses with surrounding species. This Review assembles the current knowledge on the isolation of microfibrillated cellulose from wood and its application in nanocomposites; the prepn. of nanocryst. cellulose and its use as a reinforcing agent; and the biofabrication of bacterial nanocellulose, as well as its evaluation as a biomaterial for medical implants.
- 10Abitbol, T.; Rivkin, A.; Cao, Y.; Nevo, Y.; Abraham, E.; Ben-Shalom, T.; Lapidot, S.; Shoseyov, O. Nanocellulose, a Tiny Fiber with Huge Applications. Curr. Opin. Biotechnol. 2016, 39, 76– 88, DOI: 10.1016/j.copbio.2016.01.002Google Scholar10Nanocellulose, a tiny fiber with huge applicationsAbitbol, Tiffany; Rivkin, Amit; Cao, Yifeng; Nevo, Yuval; Abraham, Eldho; Ben-Shalom, Tal; Lapidot, Shaul; Shoseyov, OdedCurrent Opinion in Biotechnology (2016), 39 (), 76-88CODEN: CUOBE3; ISSN:0958-1669. (Elsevier B.V.)Nanocellulose is of increasing interest for a range of applications relevant to the fields of material science and biomedical engineering due to its renewable nature, anisotropic shape, excellent mech. properties, good biocompatibility, tailorable surface chem., and interesting optical properties. We discuss the main areas of nanocellulose research: photonics, films and foams, surface modifications, nanocomposites, and medical devices. These tiny nanocellulose fibers have huge potential in many applications, from flexible optoelectronics to scaffolds for tissue regeneration. We hope to impart the readers with some of the excitement that currently surrounds nanocellulose research, which arises from the green nature of the particles, their fascinating phys. and chem. properties, and the diversity of applications that can be impacted by this material.
- 11Kontturi, E.; Laaksonen, P.; Linder, M. B.; Nonappa; Gröschel, A. H.; Rojas, O. J.; Ikkala, O. Advanced Materials through Assembly of Nanocelluloses. Adv. Mater. 2018, 30, 1703779, DOI: 10.1002/adma.201703779Google ScholarThere is no corresponding record for this reference.
- 12Iwamoto, S.; Isogai, A.; Iwata, T. Structure and Mechanical Properties of Wet-Spun Fibers Made from Natural Cellulose Nanofibers. Biomacromolecules 2011, 12, 831– 836, DOI: 10.1021/bm101510rGoogle Scholar12Structure and mechanical properties of wet-spun fibers made from natural cellulose nanofibersIwamoto, Shinichiro; Isogai, Akira; Iwata, TadahisaBiomacromolecules (2011), 12 (3), 831-836CODEN: BOMAF6; ISSN:1525-7797. (American Chemical Society)Cellulose nanofibers were prepd. by TEMPO-mediated oxidn. of wood pulp and tunicate cellulose. The cellulose nanofiber suspension in water was spun into an acetone coagulation bath. The spinning rate was varied from 0.1 to 100 m/min to align the nanofibers to the spun fibers. The fibers spun from the wood nanofibers had a hollow structure at spinning rates of >10 m/min, whereas the fibers spun from tunicate nanofibers were porous. Wide-angle X-ray diffraction anal. revealed that the wood and tunicate nanofibers were aligned to the fiber direction of the spun fibers at higher spinning rates. The wood spun fibers at 100 m/min had a Young's modulus of 23.6 GPa, tensile strength of 321 MPa, and elongation at break of 2.2%. The Young's modulus of the wood spun fibers increased with an increase in the spinning rate because of the nanofiber orientation effect.
- 13Walther, A.; Timonen, J. V. I.; Díez, I.; Laukkanen, A.; Ikkala, O. Multifunctional High-Performance Biofi Bers Based on Wet-Extrusion of Renewable Native Cellulose Nanofi Brils. Adv. Mater. 2011, 23, 2924– 2928, DOI: 10.1002/adma.201100580Google Scholar13Multifunctional High-Performance Biofibers Based on Wet-Extrusion of Renewable Native Cellulose NanofibrilsWalther, Andreas; Timonen, Jaakko V. I.; Diez, Isabel; Laukkanen, Antti; Ikkala, OlliAdvanced Materials (Weinheim, Germany) (2011), 23 (26), 2924-2928CODEN: ADVMEW; ISSN:0935-9648. (Wiley-VCH Verlag GmbH & Co. KGaA)The authors have developed a straightforward room-temp. process for functional macroscopic fibers and nonwovens based on native cellulose nanofibrils by simple wet extrusion, coagulation, and drying. The resulting NFC macrofibers demonstrate excellent mech. properties combining stiffness (22.5 GPa) and strength (275 MPa) with toughness (work of fracture 7.9 MJ m-3). The authors foresee that the properties can even be increased by a further alignment of the constituent NFC nanofibrils by post drawing processes. The authors have shown how to achieve transparent macrofibers and to control the water sorption by hydrophobization of the surface. The versatility of the wet-extrusion allows entrapping and immobilization of a multitude of functional mols. and payloads, either hydrophobic or hydrophilic, polymers, or even inorg. nanoparticles. The authors demonstrate these processes for model compds. (dyes), for the generation of biobased conducting fibers and externally actuable magnetic inorg./org. hybrid macrofibers. This combination of mech. strength and high degree of functionality render the materials a versatile platform for applications in materials and bio/life sciences. Considering the simplicity of the route and the sustainable character of nanocellulose, which is globally available in large quantities from plants (wood), the developed process is directly suitable for industrial-scale prodn. towards mech. robust, versatile, and renewable fiber materials with few recycling problems.
- 14Lundahl, M. J.; Cunha, A. G.; Rojo, E.; Papageorgiou, A. C.; Rautkari, L.; Arboleda, J. C.; Rojas, O. J. Strength and Water Interactions of Cellulose I Filaments Wet-Spun from Cellulose Nanofibril Hydrogels. Sci. Rep. 2016, 6, 30695, DOI: 10.1038/srep30695Google Scholar14Strength and Water Interactions of Cellulose I Filaments Wet-Spun from Cellulose Nanofibril HydrogelsLundahl, Meri J.; Cunha, A. Gisela; Rojo, Ester; Papageorgiou, Anastassios C.; Rautkari, Lauri; Arboleda, Julio C.; Rojas, Orlando J.Scientific Reports (2016), 6 (), 30695CODEN: SRCEC3; ISSN:2045-2322. (Nature Publishing Group)Hydrogels comprising cellulose nanofibrils (CNF) were used in the synthesis of continuous filaments via wet-spinning. Hydrogel viscosity and spinnability, as well as orientation and strength of the spun filaments, were found to be strongly affected by the osmotic pressure as detd. by CNF surface charge and solid fraction in the spinning dope. The tensile strength, Young's modulus and degree of orientation (wide-angle X-ray scattering, WAXS) of filaments produced without drawing were 297 MPa, 21 GPa and 83%, resp., which are remarkable values. A thorough investigation of the interactions with water using dynamic vapor sorption (DVS) expts. revealed the role of sorption sites in the stability of the filaments in wet conditions. DVS anal. during cycles of relative humidity (RH) between 0 and 95% revealed major differences in water uptake by the filaments spun from hydrogels of different charge d. (CNF and TEMPO-oxidized CNF). It is concluded that the mech. performance of filaments in the presence of water deteriorates drastically by the same factors that facilitate fibril alignment and, consequently, enhance dry strength. For the most oriented filaments, the max. water vapor sorption at 95% RH was 39% based on dry wt.
- 15Ankerfors, M. Microfibrillated Cellulose: Energy-Efficient Preparation Techniques and Applications in Paper. PhD Thesis, KTH Royal Institute of Technology, 2015.Google ScholarThere is no corresponding record for this reference.
- 16Asaadi, S.; Hummel, M.; Hellsten, S.; Härkäsalmi, T.; Ma, Y.; Michud, A.; Sixta, H. Renewable High-Performance Fibers from the Chemical Recycling of Cotton Waste Utilizing an Ionic Liquid. ChemSusChem 2019, 9, 3250, DOI: 10.1002/cssc.201600680Google ScholarThere is no corresponding record for this reference.
- 17Lundahl, M. J.; Klar, V.; Wang, L.; Ago, M.; Rojas, O. J. Spinning of Cellulose Nanofibrils into Filaments: A Review. Ind. Eng. Chem. Res. 2017, 56, 8– 19, DOI: 10.1021/acs.iecr.6b04010Google Scholar17Spinning of Cellulose Nanofibrils into Filaments: A ReviewLundahl, Meri J.; Klar, Ville; Wang, Ling; Ago, Mariko; Rojas, Orlando J.Industrial & Engineering Chemistry Research (2017), 56 (1), 8-19CODEN: IECRED; ISSN:0888-5885. (American Chemical Society)Spinning of cellulose nanofibrils (CNF) offers promising opportunities to develop renewable fibers and filaments with strong, aligned structure. This review introduces recent findings on the relationship between the properties of CNF hydrogels, the spinning conditions and the performance of filaments obtained by dry- and wet-spinning. For example, the filament Young's modulus correlates with CNF structural factors, such as slenderness and crystallinity. Furthermore, high shear rates and extensional flow strengthen the filament, mainly by improving structural uniformity and partly by effectively orienting the fibrils. However, other less obvious factors, such as those assocd. with coagulation and drying, play crit. roles in filament performance. These and other details related to this timely application of CNF are presented here for the benefit of researchers and users of fibers and filaments for composites, textiles and others.
- 18Håkansson, K. M. O.; Fall, A. B.; Lundell, F.; Yu, S.; Krywka, C.; Roth, S. V.; Santoro, G.; Kvick, M.; Prahl Wittberg, L.; Wågberg, L.; Söderberg, L. D. Hydrodynamic Alignment and Assembly of Nanofibrils Resulting in Strong Cellulose Filaments. Nat. Commun. 2014, 5, 4018, DOI: 10.1038/ncomms5018Google Scholar18Hydrodynamic alignment and assembly of nanofibrils resulting in strong cellulose filamentsHakansson Karl M O; Lundell Fredrik; Kvick Mathias; Prahl Wittberg Lisa; Fall Andreas B; Wagberg Lars; Yu Shun; Roth Stephan V; Santoro Gonzalo; Krywka Christina; Soderberg L DanielNature communications (2014), 5 (), 4018 ISSN:.Cellulose nanofibrils can be obtained from trees and have considerable potential as a building block for biobased materials. In order to achieve good properties of these materials, the nanostructure must be controlled. Here we present a process combining hydrodynamic alignment with a dispersion-gel transition that produces homogeneous and smooth filaments from a low-concentration dispersion of cellulose nanofibrils in water. The preferential fibril orientation along the filament direction can be controlled by the process parameters. The specific ultimate strength is considerably higher than previously reported filaments made of cellulose nanofibrils. The strength is even in line with the strongest cellulose pulp fibres extracted from wood with the same degree of fibril alignment. Successful nanoscale alignment before gelation demands a proper separation of the timescales involved. Somewhat surprisingly, the device must not be too small if this is to be achieved.
- 19Mittal, N.; Ansari, F.; Gowda, K.; Brouzet, C.; Chen, P.; Larsson, P. T.; Roth, S. V.; Lundell, F.; Wågberg, L.; Kotov, N. A.; Söderberg, L. D. Multiscale Control of Nanocellulose Assembly: Transferring Remarkable Nanoscale Fibril Mechanics to Macroscale Fibers. ACS Nano 2018, 12, 6378– 6388, DOI: 10.1021/acsnano.8b01084Google Scholar19Multiscale control of nanocellulose assembly: transferring remarkable nanoscale fibril mechanics to macroscale fibersMittal, Nitesh; Ansari, Farhan; Gowda. V, Krishne; Brouzet, Christophe; Chen, Pan; Larsson, Per Tomas; Roth, Stephan V.; Lundell, Fredrik; Waagberg, Lars; Kotov, Nicholas A.; Soederberg, L. DanielACS Nano (2018), 12 (7), 6378-6388CODEN: ANCAC3; ISSN:1936-0851. (American Chemical Society)Nanoscale building blocks of many materials exhibit extraordinary mech. properties due to their defect-free mol. structure. Translation of these high mech. properties to macroscopic materials represents a difficult materials engineering challenge due to the necessity to organize these building blocks into multiscale patterns and mitigate defects emerging at larger scales. Cellulose nanofibrils (CNFs), the most abundant structural element in living systems, has impressively high strength and stiffness, but natural or artificial cellulose composites are 3-15 times weaker than the CNFs. Here, we report the flow-assisted organization of CNFs into macroscale fibers with nearly perfect unidirectional alignment. Efficient stress transfer from macroscale to individual CNF due to crosslinking and high degree of order enables their Young's modulus to reach up to 86 GPa and a tensile strength of 1.57 GPa, exceeding the mech. properties of known natural or synthetic biopolymeric materials. The specific strength of our CNF fibers engineered at multiscale also exceeds that of metals, alloys, and glass fibers, enhancing the potential of sustainable lightwt. high-performance materials with multiscale self-organization.
- 20Mittal, N.; Jansson, R.; Widhe, M.; Benselfelt, T.; Håkansson, K. M. O.; Lundell, F.; Hedhammar, M.; Söderberg, L. D. Ultrastrong and Bioactive Nanostructured Bio-Based Composites. ACS Nano 2017, 11, 5148– 5159, DOI: 10.1021/acsnano.7b02305Google Scholar20Ultrastrong and Bioactive Nanostructured Bio-Based CompositesMittal, Nitesh; Jansson, Ronnie; Widhe, Mona; Benselfelt, Tobias; Haakansson, Karl M. O.; Lundell, Fredrik; Hedhammar, My; Soederberg, L. DanielACS Nano (2017), 11 (5), 5148-5159CODEN: ANCAC3; ISSN:1936-0851. (American Chemical Society)Nature's design of functional materials relies on smart combinations of simple components to achieve desired properties. Silk and cellulose are two clever examples from nature-spider silk being tough due to high extensibility, whereas cellulose possesses unparalleled strength and stiffness among natural materials. Unfortunately, silk proteins cannot be obtained in large quantities from spiders, and recombinant prodn. processes are so far rather expensive. We have therefore combined small amts. of functionalized recombinant spider silk proteins with the most abundant structural component on Earth (cellulose nanofibrils (CNFs)) to fabricate isotropic as well as anisotropic hierarchical structures. Our approach for the fabrication of bio-based anisotropic fibers results in previously unreached but highly desirable mech. performance with a stiffness of ∼55 GPa, strength at break of ∼1015 MPa, and toughness of ∼55 MJ m-3. We also show that addn. of small amts. of silk fusion proteins to CNF results in materials with advanced biofunctionalities, which cannot be anticipated for the wood-based CNF alone. These findings suggest that bio-based materials provide abundant opportunities to design composites with high strength and functionalities and bring down our dependence on fossil-based resources.
- 21Wang, L.; Ago, M.; Borghei, M.; Ishaq, A.; Papageorgiou, A. C.; Lundahl, M.; Rojas, O. J. Conductive Carbon Microfibers Derived from Wet-Spun Lignin/Nanocellulose Hydrogels. ACS Sustainable Chem. Eng. 2019, 7, 6013– 6022, DOI: 10.1021/acssuschemeng.8b06081Google Scholar21Conductive Carbon Microfibers Derived from Wet-Spun Lignin/Nanocellulose HydrogelsWang, Ling; Ago, Mariko; Borghei, Maryam; Ishaq, Amal; Papageorgiou, Anastassios C.; Lundahl, Meri; Rojas, Orlando J.ACS Sustainable Chemistry & Engineering (2019), 7 (6), 6013-6022CODEN: ASCECG; ISSN:2168-0485. (American Chemical Society)We introduce an eco-friendly process to dramatically simplify carbon microfiber fabrication from biobased materials. The microfibers are first produced by wet-spinning in aq. calcium chloride soln., which provides rapid coagulation of the hydrogel precursors comprising wood-derived lignin and 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-oxidized cellulose nanofibrils (TOCNF). The thermomech. performance of the obtained lignin/TOCNF filaments is investigated as a function of cellulose nanofibril orientation (wide angle X-ray scattering (WAXS)), morphol., SEM, and d. Following direct carbonization of the filaments at 900 °C, carbon microfibers (CMFs) are obtained with remarkably high yield, up to 41%, at lignin loadings of 70 wt % in the precursor microfibers (compared to 23% yield for those produced in the absence of lignin). Without any thermal stabilization or graphitization steps, the morphol., strength, and flexibility of the CMFs are retained to a large degree compared to those of the resp. precursors. The elec. cond. of the CMFs reach values as high as 103 S cm-1, making them suitable for microelectrodes, fiber-shaped supercapacitors, and wearable electronics. Overall, the cellulose nanofibrils act as structural elements for fast, inexpensive, and environmentally sound wet-spinning while lignin endows CMFs with high carbon yield and elec. cond.
- 22Mertaniemi, H.; Escobedo-Lucea, C.; Sanz-Garcia, A.; Gandía, C.; Mäkitie, A.; Partanen, J.; Ikkala, O.; Yliperttula, M. Human Stem Cell Decorated Nanocellulose Threads for Biomedical Applications. Biomaterials 2016, 82, 208– 220, DOI: 10.1016/j.biomaterials.2015.12.020Google Scholar22Human stem cell decorated nanocellulose threads for biomedical applicationsMertaniemi, Henrikki; Escobedo-Lucea, Carmen; Sanz-Garcia, Andres; Gandia, Carolina; Makitie, Antti; Partanen, Jouni; Ikkala, Olli; Yliperttula, MarjoBiomaterials (2016), 82 (), 208-220CODEN: BIMADU; ISSN:0142-9612. (Elsevier Ltd.)Upon surgery, local inflammatory reactions and postoperative infections cause complications, morbidity, and mortality. Delivery of human adipose mesenchymal stem cells (hASC) into the wounds is an efficient and safe means to reduce inflammation and promote wound healing. However, administration of stem cells by injection often results in low cell retention, and the cells deposit in other organs, reducing the efficiency of the therapy. Thus, it is essential to improve cell delivery to the target area using carriers to which the cells have a high affinity. Moreover, the application of hASC in surgery has typically relied on animal-origin components, which may induce immune reactions or even transmit infections due to pathogens. To solve these issues, we first show that native cellulose nanofibers (nanofibrillated cellulose, NFC) extd. from plants allow prepn. of glutaraldehyde cross-linked threads (NFC-X) with high mech. strength even under the wet cell culture or surgery conditions, characteristically challenging for cellulosic materials. Secondly, using a xenogeneic free protocol for isolation and maintenance of hASC, we demonstrate that cells adhere, migrate and proliferate on the NFC-X, even without surface modifiers. Cross-linked threads were not found to induce toxicity on the cells and, importantly, hASC attached on NFC-X maintained their undifferentiated state and preserved their bioactivity. After intradermal suturing with the hASC decorated NFC-X threads in an ex vivo expt., cells remained attached to the multifilament sutures without displaying morphol. changes or reducing their metabolic activity. Finally, as NFC-X optionally allows facile surface tailoring if needed, we anticipate that stem-cell-decorated NFC-X opens a versatile generic platform as a surgical bionanomaterial for fighting postoperative inflammation and chronic wound healing problems.
- 23Peng, F.; Zhang, L.; Wang, H.; Lv, P.; Yu, H. Sulfonated Carbon Nanotubes as a Strong Protonic Acid Catalyst. Carbon 2005, 43, 2405– 2408, DOI: 10.1016/j.carbon.2005.04.004Google Scholar23Sulfonated carbon nanotubes as a strong protonic acid catalystPeng, Feng; Zhang, Lei; Wang, Hongjuan; Lu, Ping; Yu, HaoCarbon (2005), 43 (11), 2405-2408CODEN: CRBNAH; ISSN:0008-6223. (Elsevier Ltd.)Sulfonated carbon nanotubes with a high d. of sulfonic acid groups were prepd. by reacting concd. sulfuric acid with multiwall carbon nanotubes at 250°. The carbon nanotubes are not oxidized, but are sulfonated, although concd. H2SO4 is a strongly oxidizing agent at high temps. SEM-EDS images reveal that the morphol. and structure of the carbon nanotubes did not change after sulfonation. It is suggested that the surface of the carbon nanotubes can be functionalized by -SO3H or -SO2NH2 groups, and the latter have good thermal stability at temps ≤500 K. A novel strong protonic acid catalyst is formed with high catalytic activity in esterification with a potential to replace unrecyclable and difficult to sep. "liq. acid" catalysts.
- 24Bristow, J. A.; Kolseth, P. Paper Structure and Properties; Dekker: New York, 1986.Google ScholarThere is no corresponding record for this reference.
- 25Wang, M.; Yu, D.-G.; Li, X.; Williams, G. R. The Development and Bio-Applications of Multifluid Electrospinning. Mater. Highlights 2020, 1, DOI: 10.2991/mathi.k.200521.001Google ScholarThere is no corresponding record for this reference.
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Abstract
Figure 1
Figure 1. (a) Schematic depicting the process of coaxial filament spinning using CNF in the core flow and HCl (pH 2) in the sheath flow (not to scale), (b) 3D schematic of the coaxial extrusion setup showing the flow contraction, (c) photograph of the extrusion of filaments in the extrusion bath (for enhanced contrast, a CNF/CNT black suspension was used (scale bar: 1 cm), (d) photograph of a wet filament (scale bar: 1 cm), (e) optical microscope images of a CNF filament during drying at ambient temperature and RH taken at 2 min interval, showing the diameter reduction and formation of surface mesoscale structures (scale bar: 100 μm).
Figure 2
Figure 2. SEM images of CNF filaments showing (a,b) their surface and (c) cross section. Scale bars are 10, 2,and 5 μm, respectively. (d) WAXS diffractogram (scale bar 5 nm–1) and the related (e) radial and (f) azimuthal integration.
Figure 3
Figure 3. Tensile stress/strain testing of CNF filaments. Inset depicts the sample preparation/fixation where the filaments are glued on a paper frame in order to minimize the pretesting stress.
Figure 4
Figure 4. Coaxial core (CNF)/shell (sCNT) filaments: (a) Schematic depicting the principle and chemical composition of the core and sheath flows, (b) SEM picture of the cross section (scale bar: 5 μm) and (c) inset showing the interface between the CNF core and sCNT shell (scale bar: 500 nm), (d) cyclic voltammogram recorded at a scan rate of 10 mV s–1 in 1 M KCl, and (e) galvanostatic cycling.
Figure 5
Figure 5. (a) SEM picture of a coaxial core (CNF)/shell (MMT) filament (scale bars, 10 μm; inset, 3 μm) and (b) its cross section showing the distinct layers of MMT on the CNF core (scale bars, 5 μm; inset, 1 μm).
References
This article references 25 other publications.
- 1Ling, S.; Kaplan, D. L.; Buehler, M. J. Nanofibrils in Nature and Materials Engineering. Nat. Rev. Mater. 2018, 3, 18016, DOI: 10.1038/natrevmats.2018.161Nanofibrils in nature and materials engineeringLing, Shengjie; Kaplan, David L.; Buehler, Markus J.Nature Reviews Materials (2018), 3 (4), 18016CODEN: NRMADL; ISSN:2058-8437. (Nature Research)Nanofibrillar materials, such as cellulose, chitin and silk, are highly ordered architectures, formed through the self-assembly of repetitive building blocks into higher-order structures, which are stabilized by non-covalent interactions. This hierarchical building principle endows many biol. materials with remarkable mech. strength, anisotropy, flexibility and optical properties, such as structural color. These features make nanofibrillar biopolymers interesting candidates for the development of strong, sustainable and biocompatible materials for environmental, energy, optical and biomedical applications. However, recreating their architecture is challenging from an engineering perspective. Rational design approaches, applying a combination of theor. and exptl. protocols, have enabled the design of biopolymer-based materials through mimicking natures multiscale assembly approach. In this Review, we summarize hierarchical design strategies of cellulose, silk and chitin, focusing on nanoconfinement, fibrillar orientation and alignment in 2D and 3D structures. These multiscale architectures are discussed in the context of mech. and optical properties, and different fabrication strategies for the manufg. of biopolymer nanofibril-based materials are investigated. We highlight the contribution of rational material design strategies to the development of mech. anisotropic and responsive materials and examine the future of the material-by-design paradigm.
- 2Dufresne, A. Nanocellulose: A New Ageless Bionanomaterial. Mater. Today 2013, 16, 220– 227, DOI: 10.1016/j.mattod.2013.06.0042Nanocellulose: a new ageless bionanomaterialDufresne, AlainMaterials Today (Oxford, United Kingdom) (2013), 16 (6), 220-227CODEN: MTOUAN; ISSN:1369-7021. (Elsevier Ltd.)A review. Owing to the hierarchical structure of cellulose, nanoparticles can be extd. from this naturally occurring polymer. Multiple mech. shearing actions allow the release of more or fewer individual microfibrils. Longitudinal cutting of these microfibrils can be achieved by a strong acid hydrolysis treatment, allowing dissoln. of amorphous domains. The impressive mech. properties, reinforcing capabilities, abundance, low d., and biodegradability of these nanoparticles make them ideal candidates for the processing of polymer nanocomposites. With a Young's modulus in the range 100-130 GPa and a surface area of several hundred m2 g-1, new promising properties can be considered for cellulose.
- 3Wågberg, L.; Decher, G.; Norgren, M.; Lindström, T.; Ankerfors, M.; Axnäs, K. The Build-up of Polyelectrolyte Multilayers of Microfibrillated Cellulose and Cationic Polyelectrolytes. Langmuir 2008, 24, 784– 795, DOI: 10.1021/la702481v3The build-up of polyelectrolyte multilayers of microfibrillated cellulose and cationic polyelectrolytesWagberg Lars; Decher Gero; Norgren Magnus; Lindstrom Tom; Ankerfors Mikael; Axnas KarlLangmuir : the ACS journal of surfaces and colloids (2008), 24 (3), 784-95 ISSN:0743-7463.A new type of nanocellulosic material has been prepared by high-pressure homogenization of carboxymethylated cellulose fibers followed by ultrasonication and centrifugation. This material had a cylindrical cross-section as shown by transmission electron microscopy with a diameter of 5-15 nm and a length of up to 1 microm. Calculations, using the Poisson-Boltzmann equation, showed that the surface potential was between 200 and 250 mV, depending on the pH, the salt concentration, and the size of the fibrils. They also showed that the carboxyl groups on the surface of the nanofibrils are not fully dissociated until the pH has reached pH = approximately 10 in deionized water. Calculations of the interaction between the fibrils using the Derjaguin-Landau-Verwey-Overbeek theory and assuming a cylindrical geometry indicated that there is a large electrostatic repulsion between these fibrils, provided the carboxyl groups are dissociated. If the pH is too low and/or the salt concentration is too high, there will be a large attraction between the fibrils, leading to a rapid aggregation of the fibrils. It is also possible to form polyelectrolyte multilayers (PEMs) by combining different types of polyelectrolytes and microfibrillated cellulose (MFC). In this study, silicon oxide surfaces were first treated with cationic polyelectrolytes before the surfaces were exposed to MFC. The build-up of the layers was monitored with ellipsometry, and they show that it is possible to form very well-defined layers by combinations of MFC and different types of polyelectrolytes and different ionic strengths of the solutions during the adsorption of the polyelectrolyte. A polyelectrolyte with a three-dimensional structure leads to the build-up of thick layers of MFC, whereas the use of a highly charged linear polyelectrolyte leads to the formation of thinner layers of MFC. An increase in the salt concentration during the adsorption of the polyelectrolyte results in the formation of thicker layers of MFC, indicating that the structure of the adsorbed polyelectrolyte has a large influence on the formation of the MFC layer. The films of polyelectrolytes and MFC were so smooth and well-defined that they showed clearly different interference colors, depending on the film thickness. A comparison between the thickness of the films, as measured with ellipsometry, and the thickness estimated from their colors showed good agreement, assuming that the films consisted mainly of solid cellulose with a refractive index of 1.53. Carboxymethylated MFC is thus a new type of nanomaterial that can be combined with oppositely charged polyelectrolytes to form well-defined layers that may be used to form, for example, new types of sensor materials.
- 4Saito, T.; Kimura, S.; Nishiyama, Y.; Isogai, A. Cellulose Nanofibers Prepared by TEMPO-Mediated Oxidation of Native Cellulose. Biomacromolecules 2007, 8, 2485– 2491, DOI: 10.1021/bm07039704Cellulose Nanofibers Prepared by TEMPO-Mediated Oxidation of Native CelluloseSaito, Tsuguyuki; Kimura, Satoshi; Nishiyama, Yoshiharu; Isogai, AkiraBiomacromolecules (2007), 8 (8), 2485-2491CODEN: BOMAF6; ISSN:1525-7797. (American Chemical Society)Never-dried and once-dried hardwood celluloses were oxidized by a 2,2,6,6-tetra-Me piperidine-1-oxyl radical (TEMPO)-mediated system, and highly cryst. and individualized cellulose nanofibers, dispersed in water, were prepd. by mech. treatment of the oxidized cellulose/water slurries. When carboxylate contents formed from the primary hydroxyl groups of the celluloses reached approx. 1.5 mmol/g, the oxidized cellulose/water slurries were mostly converted to transparent and highly viscous dispersions by mech. treatment. Transmission electron microscopic observation showed that the dispersions consisted of individualized cellulose nanofibers 3-4 nm in width and a few microns in length. No intrinsic differences between never-dried and once-dried celluloses were found for prepg. the dispersion, as long as carboxylate contents in the TEMPO-oxidized celluloses reached approx. 1.5 mmol/g. Changes in viscosity of the dispersions during the mech. treatment corresponded with those in the dispersed states of the cellulose nanofibers in water.
- 5Eichhorn, S. J.; Dufresne, A.; Aranguren, M.; Marcovich, N. E.; Capadona, J. R.; Rowan, S. J.; Weder, C.; Thielemans, W.; Roman, M.; Renneckar, S.; Gindl, W.; Veigel, S.; Keckes, J.; Yano, H.; Abe, K.; Nogi, M.; Nakagaito, A. N.; Mangalam, A.; Simonsen, J.; Benight, A. S.; Bismarck, A.; Berglund, L. A.; Peijs, T. Review: Current International Research into Cellulose Nanofibres and Nanocomposites. J. Mater. Sci. 2009, 45, 1– 33, DOI: 10.1007/s10853-009-3874-0There is no corresponding record for this reference.
- 6Nordenström, M.; Fall, A.; Nyström, G.; Wågberg, L. Formation of Colloidal Nanocellulose Glasses and Gels. Langmuir 2017, 33, 9772– 9780, DOI: 10.1021/acs.langmuir.7b018326Formation of Colloidal Nanocellulose Glasses and GelsNordenstrom Malin; Fall Andreas; Wagberg Lars; Nystrom GustavLangmuir : the ACS journal of surfaces and colloids (2017), 33 (38), 9772-9780 ISSN:.Nanocellulose (NC) suspensions can form rigid volume-spanning arrested states (VASs) at very low volume fractions. The transition from a free-flowing dispersion to a VAS can be the result of either an increase in particle concentration or a reduction in interparticle repulsion. In this work, the concentration-induced transition has been studied with a special focus on the influence of the particle aspect ratio and surface charge density, and an attempt is made to classify these VASs. The results show that for these types of systems two general states can be identified: glasses and gels. These NC suspensions had threshold concentrations inversely proportional to the particle aspect ratio. This dependence indicates that the main reason for the transition is a mobility constraint that, together with the reversibility of the transition, classifies the VASs as colloidal glasses. If the interparticle repulsion is reduced, then the glasses can transform into gels. Thus, depending on the preparation route, either soft and reversible glasses or stiff and irreversible gels can be formed.
- 7Fall, A. B.; Lindström, S. B.; Sundman, O.; Ödberg, L.; Wågberg, L. Colloidal Stability of Aqueous Nanofibrillated Cellulose Dispersions. Langmuir 2011, 27, 11332– 11338, DOI: 10.1021/la201947x7Colloidal Stability of Aqueous Nanofibrillated Cellulose DispersionsFall, Andreas B.; Lindstroem, Stefan B.; Sundman, Ola; Oedberg, Lars; Waagberg, LarsLangmuir (2011), 27 (18), 11332-11338CODEN: LANGD5; ISSN:0743-7463. (American Chemical Society)Cellulose nanofibrils constitute an attractive raw material for carbon-neutral, biodegradable, nanostructured materials. Aq. suspensions of these nanofibrils are stabilized by electrostatic repulsion arising from deprotonated carboxyl groups at the fibril surface. In the present work, a new model is developed for predicting colloidal stability by considering deprotonation and electrostatic screening. This model predicts the fibril-fibril interaction potential at a given pH in a given ionic strength environment. Expts. support the model predictions that aggregation is induced by decreasing the pH, thus reducing the surface charge, or by increasing the salt concn. It is shown that the primary mechanism for aggregation upon the addn. of salt is the surface charge redn. through specific interactions of counterions with the deprotonated carboxyl groups, and the screening effect of the salt is of secondary importance.
- 8Lavoine, N.; Desloges, I.; Dufresne, A.; Bras, J. Microfibrillated Cellulose - Its Barrier Properties and Applications in Cellulosic Materials: A Review. Carbohydr. Polym. 2012, 90, 735– 764, DOI: 10.1016/j.carbpol.2012.05.0268Microfibrillated cellulose - Its barrier properties and applications in cellulosic materials: A reviewLavoine, Nathalie; Desloges, Isabelle; Dufresne, Alain; Bras, JulienCarbohydrate Polymers (2012), 90 (2), 735-764CODEN: CAPOD8; ISSN:0144-8617. (Elsevier Ltd.)A review. Interest in microfibrillated cellulose (MFC) has been increasing exponentially. Its nano-scale dimensions and its ability to form a strong nanoporous network have encouraged the emergence of new high-value applications. The nanoscale characterization possibilities of different MFC materials are thus increasing intensively. Therefore, it is crit. to review such MFC materials and their properties. Moreover, very recent studies have proved the significant barrier properties of MFC (e.g., decrease of water vapor permeability).
- 9Klemm, D.; Kramer, F.; Moritz, S.; Lindström, T.; Ankerfors, M.; Gray, D.; Dorris, A. Nanocelluloses: A New Family of Nature-Based Materials. Angew. Chem. 2011, 50, 5438– 5466, DOI: 10.1002/anie.2010012739Nanocelluloses: A New Family of Nature-Based MaterialsKlemm, Dieter; Kramer, Friederike; Moritz, Sebastian; Lindstroem, Tom; Ankerfors, Mikael; Gray, Derek; Dorris, AnnieAngewandte Chemie, International Edition (2011), 50 (24), 5438-5466CODEN: ACIEF5; ISSN:1433-7851. (Wiley-VCH Verlag GmbH & Co. KGaA)A review. Cellulose fibrils with widths in the nanometer range are nature-based materials with unique and potentially useful features. Most importantly, these novel nanocelluloses open up the strongly expanding fields of sustainable materials and nanocomposites, as well as medical and life-science devices, to the natural polymer cellulose. The nanodimensions of the structural elements result in a high surface area and hence the powerful interaction of these celluloses with surrounding species. This Review assembles the current knowledge on the isolation of microfibrillated cellulose from wood and its application in nanocomposites; the prepn. of nanocryst. cellulose and its use as a reinforcing agent; and the biofabrication of bacterial nanocellulose, as well as its evaluation as a biomaterial for medical implants.
- 10Abitbol, T.; Rivkin, A.; Cao, Y.; Nevo, Y.; Abraham, E.; Ben-Shalom, T.; Lapidot, S.; Shoseyov, O. Nanocellulose, a Tiny Fiber with Huge Applications. Curr. Opin. Biotechnol. 2016, 39, 76– 88, DOI: 10.1016/j.copbio.2016.01.00210Nanocellulose, a tiny fiber with huge applicationsAbitbol, Tiffany; Rivkin, Amit; Cao, Yifeng; Nevo, Yuval; Abraham, Eldho; Ben-Shalom, Tal; Lapidot, Shaul; Shoseyov, OdedCurrent Opinion in Biotechnology (2016), 39 (), 76-88CODEN: CUOBE3; ISSN:0958-1669. (Elsevier B.V.)Nanocellulose is of increasing interest for a range of applications relevant to the fields of material science and biomedical engineering due to its renewable nature, anisotropic shape, excellent mech. properties, good biocompatibility, tailorable surface chem., and interesting optical properties. We discuss the main areas of nanocellulose research: photonics, films and foams, surface modifications, nanocomposites, and medical devices. These tiny nanocellulose fibers have huge potential in many applications, from flexible optoelectronics to scaffolds for tissue regeneration. We hope to impart the readers with some of the excitement that currently surrounds nanocellulose research, which arises from the green nature of the particles, their fascinating phys. and chem. properties, and the diversity of applications that can be impacted by this material.
- 11Kontturi, E.; Laaksonen, P.; Linder, M. B.; Nonappa; Gröschel, A. H.; Rojas, O. J.; Ikkala, O. Advanced Materials through Assembly of Nanocelluloses. Adv. Mater. 2018, 30, 1703779, DOI: 10.1002/adma.201703779There is no corresponding record for this reference.
- 12Iwamoto, S.; Isogai, A.; Iwata, T. Structure and Mechanical Properties of Wet-Spun Fibers Made from Natural Cellulose Nanofibers. Biomacromolecules 2011, 12, 831– 836, DOI: 10.1021/bm101510r12Structure and mechanical properties of wet-spun fibers made from natural cellulose nanofibersIwamoto, Shinichiro; Isogai, Akira; Iwata, TadahisaBiomacromolecules (2011), 12 (3), 831-836CODEN: BOMAF6; ISSN:1525-7797. (American Chemical Society)Cellulose nanofibers were prepd. by TEMPO-mediated oxidn. of wood pulp and tunicate cellulose. The cellulose nanofiber suspension in water was spun into an acetone coagulation bath. The spinning rate was varied from 0.1 to 100 m/min to align the nanofibers to the spun fibers. The fibers spun from the wood nanofibers had a hollow structure at spinning rates of >10 m/min, whereas the fibers spun from tunicate nanofibers were porous. Wide-angle X-ray diffraction anal. revealed that the wood and tunicate nanofibers were aligned to the fiber direction of the spun fibers at higher spinning rates. The wood spun fibers at 100 m/min had a Young's modulus of 23.6 GPa, tensile strength of 321 MPa, and elongation at break of 2.2%. The Young's modulus of the wood spun fibers increased with an increase in the spinning rate because of the nanofiber orientation effect.
- 13Walther, A.; Timonen, J. V. I.; Díez, I.; Laukkanen, A.; Ikkala, O. Multifunctional High-Performance Biofi Bers Based on Wet-Extrusion of Renewable Native Cellulose Nanofi Brils. Adv. Mater. 2011, 23, 2924– 2928, DOI: 10.1002/adma.20110058013Multifunctional High-Performance Biofibers Based on Wet-Extrusion of Renewable Native Cellulose NanofibrilsWalther, Andreas; Timonen, Jaakko V. I.; Diez, Isabel; Laukkanen, Antti; Ikkala, OlliAdvanced Materials (Weinheim, Germany) (2011), 23 (26), 2924-2928CODEN: ADVMEW; ISSN:0935-9648. (Wiley-VCH Verlag GmbH & Co. KGaA)The authors have developed a straightforward room-temp. process for functional macroscopic fibers and nonwovens based on native cellulose nanofibrils by simple wet extrusion, coagulation, and drying. The resulting NFC macrofibers demonstrate excellent mech. properties combining stiffness (22.5 GPa) and strength (275 MPa) with toughness (work of fracture 7.9 MJ m-3). The authors foresee that the properties can even be increased by a further alignment of the constituent NFC nanofibrils by post drawing processes. The authors have shown how to achieve transparent macrofibers and to control the water sorption by hydrophobization of the surface. The versatility of the wet-extrusion allows entrapping and immobilization of a multitude of functional mols. and payloads, either hydrophobic or hydrophilic, polymers, or even inorg. nanoparticles. The authors demonstrate these processes for model compds. (dyes), for the generation of biobased conducting fibers and externally actuable magnetic inorg./org. hybrid macrofibers. This combination of mech. strength and high degree of functionality render the materials a versatile platform for applications in materials and bio/life sciences. Considering the simplicity of the route and the sustainable character of nanocellulose, which is globally available in large quantities from plants (wood), the developed process is directly suitable for industrial-scale prodn. towards mech. robust, versatile, and renewable fiber materials with few recycling problems.
- 14Lundahl, M. J.; Cunha, A. G.; Rojo, E.; Papageorgiou, A. C.; Rautkari, L.; Arboleda, J. C.; Rojas, O. J. Strength and Water Interactions of Cellulose I Filaments Wet-Spun from Cellulose Nanofibril Hydrogels. Sci. Rep. 2016, 6, 30695, DOI: 10.1038/srep3069514Strength and Water Interactions of Cellulose I Filaments Wet-Spun from Cellulose Nanofibril HydrogelsLundahl, Meri J.; Cunha, A. Gisela; Rojo, Ester; Papageorgiou, Anastassios C.; Rautkari, Lauri; Arboleda, Julio C.; Rojas, Orlando J.Scientific Reports (2016), 6 (), 30695CODEN: SRCEC3; ISSN:2045-2322. (Nature Publishing Group)Hydrogels comprising cellulose nanofibrils (CNF) were used in the synthesis of continuous filaments via wet-spinning. Hydrogel viscosity and spinnability, as well as orientation and strength of the spun filaments, were found to be strongly affected by the osmotic pressure as detd. by CNF surface charge and solid fraction in the spinning dope. The tensile strength, Young's modulus and degree of orientation (wide-angle X-ray scattering, WAXS) of filaments produced without drawing were 297 MPa, 21 GPa and 83%, resp., which are remarkable values. A thorough investigation of the interactions with water using dynamic vapor sorption (DVS) expts. revealed the role of sorption sites in the stability of the filaments in wet conditions. DVS anal. during cycles of relative humidity (RH) between 0 and 95% revealed major differences in water uptake by the filaments spun from hydrogels of different charge d. (CNF and TEMPO-oxidized CNF). It is concluded that the mech. performance of filaments in the presence of water deteriorates drastically by the same factors that facilitate fibril alignment and, consequently, enhance dry strength. For the most oriented filaments, the max. water vapor sorption at 95% RH was 39% based on dry wt.
- 15Ankerfors, M. Microfibrillated Cellulose: Energy-Efficient Preparation Techniques and Applications in Paper. PhD Thesis, KTH Royal Institute of Technology, 2015.There is no corresponding record for this reference.
- 16Asaadi, S.; Hummel, M.; Hellsten, S.; Härkäsalmi, T.; Ma, Y.; Michud, A.; Sixta, H. Renewable High-Performance Fibers from the Chemical Recycling of Cotton Waste Utilizing an Ionic Liquid. ChemSusChem 2019, 9, 3250, DOI: 10.1002/cssc.201600680There is no corresponding record for this reference.
- 17Lundahl, M. J.; Klar, V.; Wang, L.; Ago, M.; Rojas, O. J. Spinning of Cellulose Nanofibrils into Filaments: A Review. Ind. Eng. Chem. Res. 2017, 56, 8– 19, DOI: 10.1021/acs.iecr.6b0401017Spinning of Cellulose Nanofibrils into Filaments: A ReviewLundahl, Meri J.; Klar, Ville; Wang, Ling; Ago, Mariko; Rojas, Orlando J.Industrial & Engineering Chemistry Research (2017), 56 (1), 8-19CODEN: IECRED; ISSN:0888-5885. (American Chemical Society)Spinning of cellulose nanofibrils (CNF) offers promising opportunities to develop renewable fibers and filaments with strong, aligned structure. This review introduces recent findings on the relationship between the properties of CNF hydrogels, the spinning conditions and the performance of filaments obtained by dry- and wet-spinning. For example, the filament Young's modulus correlates with CNF structural factors, such as slenderness and crystallinity. Furthermore, high shear rates and extensional flow strengthen the filament, mainly by improving structural uniformity and partly by effectively orienting the fibrils. However, other less obvious factors, such as those assocd. with coagulation and drying, play crit. roles in filament performance. These and other details related to this timely application of CNF are presented here for the benefit of researchers and users of fibers and filaments for composites, textiles and others.
- 18Håkansson, K. M. O.; Fall, A. B.; Lundell, F.; Yu, S.; Krywka, C.; Roth, S. V.; Santoro, G.; Kvick, M.; Prahl Wittberg, L.; Wågberg, L.; Söderberg, L. D. Hydrodynamic Alignment and Assembly of Nanofibrils Resulting in Strong Cellulose Filaments. Nat. Commun. 2014, 5, 4018, DOI: 10.1038/ncomms501818Hydrodynamic alignment and assembly of nanofibrils resulting in strong cellulose filamentsHakansson Karl M O; Lundell Fredrik; Kvick Mathias; Prahl Wittberg Lisa; Fall Andreas B; Wagberg Lars; Yu Shun; Roth Stephan V; Santoro Gonzalo; Krywka Christina; Soderberg L DanielNature communications (2014), 5 (), 4018 ISSN:.Cellulose nanofibrils can be obtained from trees and have considerable potential as a building block for biobased materials. In order to achieve good properties of these materials, the nanostructure must be controlled. Here we present a process combining hydrodynamic alignment with a dispersion-gel transition that produces homogeneous and smooth filaments from a low-concentration dispersion of cellulose nanofibrils in water. The preferential fibril orientation along the filament direction can be controlled by the process parameters. The specific ultimate strength is considerably higher than previously reported filaments made of cellulose nanofibrils. The strength is even in line with the strongest cellulose pulp fibres extracted from wood with the same degree of fibril alignment. Successful nanoscale alignment before gelation demands a proper separation of the timescales involved. Somewhat surprisingly, the device must not be too small if this is to be achieved.
- 19Mittal, N.; Ansari, F.; Gowda, K.; Brouzet, C.; Chen, P.; Larsson, P. T.; Roth, S. V.; Lundell, F.; Wågberg, L.; Kotov, N. A.; Söderberg, L. D. Multiscale Control of Nanocellulose Assembly: Transferring Remarkable Nanoscale Fibril Mechanics to Macroscale Fibers. ACS Nano 2018, 12, 6378– 6388, DOI: 10.1021/acsnano.8b0108419Multiscale control of nanocellulose assembly: transferring remarkable nanoscale fibril mechanics to macroscale fibersMittal, Nitesh; Ansari, Farhan; Gowda. V, Krishne; Brouzet, Christophe; Chen, Pan; Larsson, Per Tomas; Roth, Stephan V.; Lundell, Fredrik; Waagberg, Lars; Kotov, Nicholas A.; Soederberg, L. DanielACS Nano (2018), 12 (7), 6378-6388CODEN: ANCAC3; ISSN:1936-0851. (American Chemical Society)Nanoscale building blocks of many materials exhibit extraordinary mech. properties due to their defect-free mol. structure. Translation of these high mech. properties to macroscopic materials represents a difficult materials engineering challenge due to the necessity to organize these building blocks into multiscale patterns and mitigate defects emerging at larger scales. Cellulose nanofibrils (CNFs), the most abundant structural element in living systems, has impressively high strength and stiffness, but natural or artificial cellulose composites are 3-15 times weaker than the CNFs. Here, we report the flow-assisted organization of CNFs into macroscale fibers with nearly perfect unidirectional alignment. Efficient stress transfer from macroscale to individual CNF due to crosslinking and high degree of order enables their Young's modulus to reach up to 86 GPa and a tensile strength of 1.57 GPa, exceeding the mech. properties of known natural or synthetic biopolymeric materials. The specific strength of our CNF fibers engineered at multiscale also exceeds that of metals, alloys, and glass fibers, enhancing the potential of sustainable lightwt. high-performance materials with multiscale self-organization.
- 20Mittal, N.; Jansson, R.; Widhe, M.; Benselfelt, T.; Håkansson, K. M. O.; Lundell, F.; Hedhammar, M.; Söderberg, L. D. Ultrastrong and Bioactive Nanostructured Bio-Based Composites. ACS Nano 2017, 11, 5148– 5159, DOI: 10.1021/acsnano.7b0230520Ultrastrong and Bioactive Nanostructured Bio-Based CompositesMittal, Nitesh; Jansson, Ronnie; Widhe, Mona; Benselfelt, Tobias; Haakansson, Karl M. O.; Lundell, Fredrik; Hedhammar, My; Soederberg, L. DanielACS Nano (2017), 11 (5), 5148-5159CODEN: ANCAC3; ISSN:1936-0851. (American Chemical Society)Nature's design of functional materials relies on smart combinations of simple components to achieve desired properties. Silk and cellulose are two clever examples from nature-spider silk being tough due to high extensibility, whereas cellulose possesses unparalleled strength and stiffness among natural materials. Unfortunately, silk proteins cannot be obtained in large quantities from spiders, and recombinant prodn. processes are so far rather expensive. We have therefore combined small amts. of functionalized recombinant spider silk proteins with the most abundant structural component on Earth (cellulose nanofibrils (CNFs)) to fabricate isotropic as well as anisotropic hierarchical structures. Our approach for the fabrication of bio-based anisotropic fibers results in previously unreached but highly desirable mech. performance with a stiffness of ∼55 GPa, strength at break of ∼1015 MPa, and toughness of ∼55 MJ m-3. We also show that addn. of small amts. of silk fusion proteins to CNF results in materials with advanced biofunctionalities, which cannot be anticipated for the wood-based CNF alone. These findings suggest that bio-based materials provide abundant opportunities to design composites with high strength and functionalities and bring down our dependence on fossil-based resources.
- 21Wang, L.; Ago, M.; Borghei, M.; Ishaq, A.; Papageorgiou, A. C.; Lundahl, M.; Rojas, O. J. Conductive Carbon Microfibers Derived from Wet-Spun Lignin/Nanocellulose Hydrogels. ACS Sustainable Chem. Eng. 2019, 7, 6013– 6022, DOI: 10.1021/acssuschemeng.8b0608121Conductive Carbon Microfibers Derived from Wet-Spun Lignin/Nanocellulose HydrogelsWang, Ling; Ago, Mariko; Borghei, Maryam; Ishaq, Amal; Papageorgiou, Anastassios C.; Lundahl, Meri; Rojas, Orlando J.ACS Sustainable Chemistry & Engineering (2019), 7 (6), 6013-6022CODEN: ASCECG; ISSN:2168-0485. (American Chemical Society)We introduce an eco-friendly process to dramatically simplify carbon microfiber fabrication from biobased materials. The microfibers are first produced by wet-spinning in aq. calcium chloride soln., which provides rapid coagulation of the hydrogel precursors comprising wood-derived lignin and 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-oxidized cellulose nanofibrils (TOCNF). The thermomech. performance of the obtained lignin/TOCNF filaments is investigated as a function of cellulose nanofibril orientation (wide angle X-ray scattering (WAXS)), morphol., SEM, and d. Following direct carbonization of the filaments at 900 °C, carbon microfibers (CMFs) are obtained with remarkably high yield, up to 41%, at lignin loadings of 70 wt % in the precursor microfibers (compared to 23% yield for those produced in the absence of lignin). Without any thermal stabilization or graphitization steps, the morphol., strength, and flexibility of the CMFs are retained to a large degree compared to those of the resp. precursors. The elec. cond. of the CMFs reach values as high as 103 S cm-1, making them suitable for microelectrodes, fiber-shaped supercapacitors, and wearable electronics. Overall, the cellulose nanofibrils act as structural elements for fast, inexpensive, and environmentally sound wet-spinning while lignin endows CMFs with high carbon yield and elec. cond.
- 22Mertaniemi, H.; Escobedo-Lucea, C.; Sanz-Garcia, A.; Gandía, C.; Mäkitie, A.; Partanen, J.; Ikkala, O.; Yliperttula, M. Human Stem Cell Decorated Nanocellulose Threads for Biomedical Applications. Biomaterials 2016, 82, 208– 220, DOI: 10.1016/j.biomaterials.2015.12.02022Human stem cell decorated nanocellulose threads for biomedical applicationsMertaniemi, Henrikki; Escobedo-Lucea, Carmen; Sanz-Garcia, Andres; Gandia, Carolina; Makitie, Antti; Partanen, Jouni; Ikkala, Olli; Yliperttula, MarjoBiomaterials (2016), 82 (), 208-220CODEN: BIMADU; ISSN:0142-9612. (Elsevier Ltd.)Upon surgery, local inflammatory reactions and postoperative infections cause complications, morbidity, and mortality. Delivery of human adipose mesenchymal stem cells (hASC) into the wounds is an efficient and safe means to reduce inflammation and promote wound healing. However, administration of stem cells by injection often results in low cell retention, and the cells deposit in other organs, reducing the efficiency of the therapy. Thus, it is essential to improve cell delivery to the target area using carriers to which the cells have a high affinity. Moreover, the application of hASC in surgery has typically relied on animal-origin components, which may induce immune reactions or even transmit infections due to pathogens. To solve these issues, we first show that native cellulose nanofibers (nanofibrillated cellulose, NFC) extd. from plants allow prepn. of glutaraldehyde cross-linked threads (NFC-X) with high mech. strength even under the wet cell culture or surgery conditions, characteristically challenging for cellulosic materials. Secondly, using a xenogeneic free protocol for isolation and maintenance of hASC, we demonstrate that cells adhere, migrate and proliferate on the NFC-X, even without surface modifiers. Cross-linked threads were not found to induce toxicity on the cells and, importantly, hASC attached on NFC-X maintained their undifferentiated state and preserved their bioactivity. After intradermal suturing with the hASC decorated NFC-X threads in an ex vivo expt., cells remained attached to the multifilament sutures without displaying morphol. changes or reducing their metabolic activity. Finally, as NFC-X optionally allows facile surface tailoring if needed, we anticipate that stem-cell-decorated NFC-X opens a versatile generic platform as a surgical bionanomaterial for fighting postoperative inflammation and chronic wound healing problems.
- 23Peng, F.; Zhang, L.; Wang, H.; Lv, P.; Yu, H. Sulfonated Carbon Nanotubes as a Strong Protonic Acid Catalyst. Carbon 2005, 43, 2405– 2408, DOI: 10.1016/j.carbon.2005.04.00423Sulfonated carbon nanotubes as a strong protonic acid catalystPeng, Feng; Zhang, Lei; Wang, Hongjuan; Lu, Ping; Yu, HaoCarbon (2005), 43 (11), 2405-2408CODEN: CRBNAH; ISSN:0008-6223. (Elsevier Ltd.)Sulfonated carbon nanotubes with a high d. of sulfonic acid groups were prepd. by reacting concd. sulfuric acid with multiwall carbon nanotubes at 250°. The carbon nanotubes are not oxidized, but are sulfonated, although concd. H2SO4 is a strongly oxidizing agent at high temps. SEM-EDS images reveal that the morphol. and structure of the carbon nanotubes did not change after sulfonation. It is suggested that the surface of the carbon nanotubes can be functionalized by -SO3H or -SO2NH2 groups, and the latter have good thermal stability at temps ≤500 K. A novel strong protonic acid catalyst is formed with high catalytic activity in esterification with a potential to replace unrecyclable and difficult to sep. "liq. acid" catalysts.
- 24Bristow, J. A.; Kolseth, P. Paper Structure and Properties; Dekker: New York, 1986.There is no corresponding record for this reference.
- 25Wang, M.; Yu, D.-G.; Li, X.; Williams, G. R. The Development and Bio-Applications of Multifluid Electrospinning. Mater. Highlights 2020, 1, DOI: 10.2991/mathi.k.200521.001There is no corresponding record for this reference.
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SEM image of a nonsputtered core–shell CNF–CNT filament (PDF)
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