Boosting the Role of Ir in Mitigating Corrosion of Carbon Support by Alloying with PtClick to copy article linkArticle link copied!
- Junu BakJunu BakDepartment of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of KoreaMore by Junu Bak
- Haesol KimHaesol KimSchool of Materials Science and Engineering, Gwangju Institute of Science and Technology (GIST), 123 Cheomdangwagi-ro, Buk-gu, Gwangju 61005, Republic of KoreaMore by Haesol Kim
- SangJae LeeSangJae LeeDepartment of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of KoreaMore by SangJae Lee
- MinJoong KimMinJoong KimDepartment of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of KoreaMore by MinJoong Kim
- Eom-Ji KimEom-Ji KimDepartment of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of KoreaMore by Eom-Ji Kim
- JeongHan RohJeongHan RohDepartment of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of KoreaMore by JeongHan Roh
- JaeWook ShinJaeWook ShinDepartment of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of KoreaMore by JaeWook Shin
- Chang Hyuck ChoiChang Hyuck ChoiSchool of Materials Science and Engineering, Gwangju Institute of Science and Technology (GIST), 123 Cheomdangwagi-ro, Buk-gu, Gwangju 61005, Republic of KoreaMore by Chang Hyuck Choi
- EunAe Cho*EunAe Cho*Email: [email protected]Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of KoreaMore by EunAe Cho
Abstract

Corrosion of carbon support is one of the most crucial causes of the degradation of polymer electrolyte membrane fuel cells (PEMFCs) utilizing carbon-supported platinum nanoparticles (Pt/C) as a catalyst. To mitigate carbon corrosion, Pt is alloyed with iridium (Ir), which is catalytically active for the oxygen evolution reaction (OER), with various compositions of PtxIry. The carbon-supported PtxIry alloy catalysts (PtxIry/C) show slightly lower initial activity for the oxygen reduction reaction (ORR) than Pt/C. However, the ORR activities of the PtxIry/C catalysts increase with repeating potential cycles from 1.0 to 1.5 VRHE, while Pt/C exhibits a rapid decay in the ORR activity and a mixture of Pt/C and Ir/C (Pt/C + Ir/C, Pt-to-Ir ratio of 85:15) maintains its initial activity. After 5k potential cycles, the mass activity of Pt85Ir15 was 0.071 A mgPGM–1, which is significantly higher than that of Pt/C (0.017 A mgPGM–1) and Pt/C + Ir/C (0.039 A mgPGM–1). These results can be attributed to the atomically distributed Ir in Pt85Ir15. Clearly, carbon corrosion occurs in Pt/C and in Pt-rich regions of Pt/C + Ir/C, whereas the carbon support in Pt85Ir15/C is effectively protected from corrosion. As a result, the greatest amount of CO2 emission is detected as coming from Pt/C, followed by Pt/C + Ir/C and Pt85Ir15/C. During the potential cycles, high-index Pt facets are formed on the surface of Pt85Ir15/C, leading to an increase in the ORR activity. When employed as cathode catalysts of a PEMFC, Pt85Ir15/C exhibits improved durability compared to Pt/C and Pt/C + Ir/C under high-voltage cycles to 1.5 V (5k cycles). This work demonstrates that the atomic distribution of Ir in Pt is an effective strategy for mitigating corrosion of the carbon support and to enhance the durability of PEMFCs exposed to high potentials.
Cited By
Smart citations by scite.ai include citation statements extracted from the full text of the citing article. The number of the statements may be higher than the number of citations provided by ACS Publications if one paper cites another multiple times or lower if scite has not yet processed some of the citing articles.
This article is cited by 43 publications.
- Sami Mohammed Alfaifi, Rajkamal Balu, Ken Chiang, Namita Roy Choudhury, Naba K. Dutta. Electrocatalysts for the Oxygen Reduction Reaction in Proton Exchange Membrane Fuel Cells: Significant Advances, Major Challenges, and Future Directions. ACS Catalysis 2025, 15
(11)
, 9301-9345. https://doi.org/10.1021/acscatal.5c00903
- Chengyong Shu, Peixi Qiu, Zhuofan Gan, Zhixu Chen, Jingwen Cao, Wei Tang. Phosphorus-Doped Pt–Ir Nanoalloy for the Improved Voltage Reversal Durability Anode in H2/O2 Fuel Cells. The Journal of Physical Chemistry C 2024, 128
(31)
, 13131-13139. https://doi.org/10.1021/acs.jpcc.4c03568
- Zhiping Deng, Zhe Gong, Mingxing Gong, Xiaolei Wang. Multiscale Regulation of Ordered PtCu Intermetallic Electrocatalyst for Highly Durable Oxygen Reduction Reaction. Nano Letters 2024, 24
(13)
, 3994-4001. https://doi.org/10.1021/acs.nanolett.4c00583
- Kai Zhao, Shihao Han, Le Ke, Xiaoyu Wu, Xiaoyu Yan, Xiaojuan Cao, Lingjiao Li, Xiaoyi Jiang, Zhiping Wang, Huijun Liu, Ning Yan. Operando Studies of Electrochemical Denitrogenation and Its Mitigation of N-Doped Carbon Catalysts in Alkaline Media. ACS Catalysis 2023, 13
(5)
, 2813-2821. https://doi.org/10.1021/acscatal.2c05590
- Tonghui Zhao, Mengting Li, Dongdong Xiao, Xiaoju Yang, Qihao Li, Lulu An, Zhiping Deng, Tao Shen, Mingxing Gong, Yi Chen, Gongwei Wang, Xu Zhao, Li Xiao, Xuan Yang, Li Li, Deli Wang. Pseudo-Pt Monolayer for Robust Hydrogen Oxidation. Journal of the American Chemical Society 2023, 145
(7)
, 4088-4097. https://doi.org/10.1021/jacs.2c11907
- Eva Kolle-Görgen, Guilherme Fortunato, Marc Ledendecker. Catalyst Stability in Aqueous Electrochemistry. Chemistry of Materials 2022, 34
(23)
, 10223-10236. https://doi.org/10.1021/acs.chemmater.2c02443
- Tao Liu, Feng Sun, Meihua Huang, Lunhui Guan. Ternary PtZnCu Intermetallic Nanoparticles as an Efficient Oxygen Reduction Electrocatalyst for Fuel Cells with Ultralow Pt Loading. ACS Applied Energy Materials 2022, 5
(10)
, 12219-12226. https://doi.org/10.1021/acsaem.2c01692
- Raghunandan Sharma, Saso Gyergyek, Shuang Ma Andersen. Microwave-Assisted Scalable Synthesis of Pt/C: Impact of the Microwave Irradiation and Carrier Solution Polarity on Nanoparticle Formation and Aging of the Support Carbon. ACS Applied Energy Materials 2022, 5
(1)
, 705-716. https://doi.org/10.1021/acsaem.1c03189
- Andraž Mavrič, Chunhua Cui. Advances and Challenges in Industrial-Scale Water Oxidation on Layered Double Hydroxides. ACS Applied Energy Materials 2021, 4
(11)
, 12032-12055. https://doi.org/10.1021/acsaem.1c02604
- Kun Yin, Yuguang Chao, Fan Lv, Lu Tao, Weiyu Zhang, Shiyu Lu, Menggang Li, Qinghua Zhang, Lin Gu, Hongbo Li, Shaojun Guo. One Nanometer PtIr Nanowires as High-Efficiency Bifunctional Catalysts for Electrosynthesis of Ethanol into High Value-Added Multicarbon Compound Coupled with Hydrogen Production. Journal of the American Chemical Society 2021, 143
(29)
, 10822-10827. https://doi.org/10.1021/jacs.1c04626
- Raghunandan Sharma, Saso Gyergyek, Peter Brilner Lund, Shuang Ma Andersen. Recovery of Pt and Ru from Spent Low-Temperature Polymer Electrolyte Membrane Fuel Cell Electrodes and Recycling of Pt by Direct Redeposition of the Dissolved Precursor on Carbon. ACS Applied Energy Materials 2021, 4
(7)
, 6842-6852. https://doi.org/10.1021/acsaem.1c00964
- Jin‐Ge Fan, Jian‐Min Pan, Han Wang, Sheng Liu, Yi Zhan, Xingbin Yan. Research and Progress in Mitigating Carbon Oxidation in Air Electrodes. Advanced Functional Materials 2025, 35
(12)
https://doi.org/10.1002/adfm.202417580
- Pengxiang Liu, Yaqian Wang, Ruijun Lv, Guangying Zhang, Xu Liu, Lei Wang. Design principles of non-noble metal catalysts for high-performance rechargeable Zn-air batteries. Energy Storage Materials 2025, 76 , 104155. https://doi.org/10.1016/j.ensm.2025.104155
- Yuzhe Liu, Weijie Qin, Jinguang Liu, Daming Gu, Xulei Sui, Zhenbo Wang. Nitrogen-doped carbon achieving the construction of high-loading Pt catalyst and enhancement of fuel cells performance. International Journal of Hydrogen Energy 2025, 103 , 205-212. https://doi.org/10.1016/j.ijhydene.2025.01.167
- Mingjia Lu, Jinhui Liang, Wenfeng Zhan, Yuhuai Li, Hong Chen, Muwu Li, Shijun Liao, Zhiming Cui. Corrosion Mechanism and Mitigation Strategies for Carbon Supports in PEMFCs. Advanced Sustainable Systems 2024, 595 https://doi.org/10.1002/adsu.202400742
- Sang-Hoon You, Wooseok Lee, Ho Yeon Jang, Kyu-Su Kim, Jinwoo Baek, Gogwon Choe, Sang Gu Ji, Vinod K. Paidi, Chang Hyuck Choi, Seoin Back, Kug-Seung Lee, Yong-Tae Kim. Optimizing the Atomic Structure of Ruthenium Deposited on Pt/C Cathode Catalysts to Enhance Durability of Automotive Fuel Cell. Applied Catalysis B: Environment and Energy 2024, 359 , 124486. https://doi.org/10.1016/j.apcatb.2024.124486
- Yunjie Yang, Minli Bai, Zhifu Zhou, Wei-Tao Wu, Lei Wei, Yang Li, Xuecheng Lv, Yubai Li, Yongchen Song. 3D carbon corrosion kinetic mechanism modeling study for proton exchange membrane fuel cells under localized flooding. International Journal of Heat and Mass Transfer 2024, 235 , 126206. https://doi.org/10.1016/j.ijheatmasstransfer.2024.126206
- Sheraz Ahmed, Awais Ali, Muhammad Asif, Joongpyo Shim, Gyungse Park. Exploring innovative trends and advancements in rechargeable zinc-air batteries. Inorganic Chemistry Communications 2024, 170 , 113288. https://doi.org/10.1016/j.inoche.2024.113288
- Heyuan Tian, Xian Wang, Jiawei Ge, Hao Wan, Wei Ma, Guanqun Xie, Junjie Ge. Pt-based intermetallic compound catalysts for the oxygen reduction reaction: From problems to recent developments. Journal of Energy Chemistry 2024, 99 , 302-324. https://doi.org/10.1016/j.jechem.2024.06.061
- Abubakar Unguwanrimi Yakubu, Jiahao Zhao, Qi Jiang, Xuanhong Ye, Junyi Liu, Qinglong Yu, Shusheng Xiong. A comprehensive review of primary cooling techniques and thermal management strategies for polymer electrolyte membrane fuel cells PEMFC. Heliyon 2024, 10
(19)
, e38556. https://doi.org/10.1016/j.heliyon.2024.e38556
- Hao Wu, Guoxiang Wang, Xinxin Zhang, Qingwang Min, Jiacheng Wang, Dazhi Wang, Longsheng Cao. Nd–IrO2: High-performance electrocatalyst for enhanced overall water splitting in acidic media. International Journal of Hydrogen Energy 2024, 77 , 724-731. https://doi.org/10.1016/j.ijhydene.2024.06.107
- Ji Sik Choi, Guilherme V. Fortunato, Daniele C. Jung, Julio C. Lourenço, Marcos R. V. Lanza, Marc Ledendecker. Catalyst durability in electrocatalytic H
2
O
2
production: key factors and challenges. Nanoscale Horizons 2024, 9
(8)
, 1250-1261. https://doi.org/10.1039/D4NH00109E
- Hua Pan, Xinxing Zhan, Chao Wang, Juan Tian, Zijian Gao, Lingyun Zhou, Yadian Xie, Xin Tong. Precise control of platinum coordination environment on fullerene-derived catalysts for oxygen reduction reaction. Applied Surface Science 2024, 660 , 160013. https://doi.org/10.1016/j.apsusc.2024.160013
- Kai Zhao, Xiaoyi Jiang, Xiaoyu Wu, Haozhou Feng, Xiude Wang, Yuyan Wan, Zhiping Wang, Ning Yan. Recent development and applications of differential electrochemical mass spectrometry in emerging energy conversion and storage solutions. Chemical Society Reviews 2024, 53
(13)
, 6917-6959. https://doi.org/10.1039/D3CS00840A
- Jin-Tao Ren, Lei Chen, Hao-Yu Wang, Yi Feng, Zhong-Yong Yuan. Hydrogen oxidation electrocatalysts for anion-exchange membrane fuel cells: activity descriptors, stability regulation, and perspectives. Energy & Environmental Science 2024, 17
(12)
, 3960-4009. https://doi.org/10.1039/D3EE04251K
- Bin Wang, Jiangnan Li, Dongze Li, Junyuan Xu, Shoujie Liu, Qike Jiang, Yashi Zhang, Zhiyao Duan, Fuxiang Zhang. Single Atom Iridium Decorated Nickel Alloys Supported on Segregated MoO
2
for Alkaline Water Electrolysis. Advanced Materials 2024, 36
(11)
https://doi.org/10.1002/adma.202305437
- Rajae Salim, Elhachmia Ech-chihbi, Walid Ettahiri, Belkheir Hammouti, Zakia Rais, Mustapha Taleb. Industrial Corrosion Inhibitors: Food Waste as Ideal Substitutes. 2024, 231-266. https://doi.org/10.1007/978-981-97-1160-4_11
- Kirill Paperzh, Anastasia Alekseenko, Ilya Pankov, Vladimir Guterman. Accelerated stress tests for Pt/C electrocatalysts: An approach to understanding the degradation mechanisms. Journal of Electroanalytical Chemistry 2024, 952 , 117972. https://doi.org/10.1016/j.jelechem.2023.117972
- Shaohui Zhang, Haikun Zhou, Xuanzhi Liu, Pengfei Tan, Hongwei Liu, Jun Pan. Highly stable PtCu3Auy nanowires-nanoparticles composite as efficient electrocatalysts towards oxygen reduction reaction. Journal of Power Sources 2023, 567 , 232924. https://doi.org/10.1016/j.jpowsour.2023.232924
- Nguyen Huu Huy Phuc, Tran Anh Tu, Luu Cam Loc, Cao Xuan Viet, Pham Thi Thuy Phuong, Nguyen Tri, Le Van Thang. A Review of Bifunctional Catalysts for Zinc-Air Batteries. Nanoenergy Advances 2023, 3
(1)
, 13-47. https://doi.org/10.3390/nanoenergyadv3010003
- Kenta Hayashi, Takeru Tomimori, Riku Sato, Naoto Todoroki, Toshimasa Wadayama. Enhanced electrochemical hydrogen oxidation reaction and suppressed hydrogen peroxide generation properties on Pt/Ir(111) bimetallic surfaces. Physical Chemistry Chemical Physics 2023, 25
(4)
, 2770-2775. https://doi.org/10.1039/D2CP05430B
- Mingtao Liu, Qian Wang, Yunqi Li. The Carbon Corrosion Resistance of Mesoporous PtIr Catalysts in Proton Exchange Membrane Fuel Cells. ChemNanoMat 2022, 8
(12)
https://doi.org/10.1002/cnma.202200333
- Guilherme V. Fortunato, Matheus S. Kronka, Eduardo S.F. Cardoso, Alexsandro J. dos Santos, Antonio C. Roveda, Fabio H.B. Lima, Marc Ledendecker, Gilberto Maia, Marcos R.V. Lanza. A comprehensive comparison of oxygen and nitrogen functionalities in carbon and their implications for the oxygen reduction reaction. Journal of Catalysis 2022, 413 , 1034-1047. https://doi.org/10.1016/j.jcat.2022.08.001
- Chulmin Youn, Seoyoon Shin, Kihyun Shin, Chanhoon Kim, Chae-Lin Park, Joonmyung Choi, Shi Hyeong Kim, Sang Young Yeo, Moo Whan Shin, Graeme Henkelman, Ki Ro Yoon. Template-assisted synthesis of single-atom catalysts supported on highly crystalline vanadium pentoxide for stable oxygen evolution. Chem Catalysis 2022, 2
(5)
, 1191-1210. https://doi.org/10.1016/j.checat.2022.03.017
- Agnieszka Karczmarska, Michał Adamek, Sara El Houbbadi, Paweł Kowalczyk, Magdalena Laskowska. Carbon-Supported Noble-Metal Nanoparticles for Catalytic Applications—A Review. Crystals 2022, 12
(5)
, 584. https://doi.org/10.3390/cryst12050584
- Arnab Kanti Giri. Oxygen reduction reaction in hydrogen fuel cells. 2022, 277-303. https://doi.org/10.1016/B978-0-323-88508-9.00009-4
- Junhao Shu, Ruxia Li, Zhuoming Lian, Wei Zhang, Ruifa Jin, Honglei Yang, Shuwen Li. In-situ oxidation of Palladium–Iridium nanoalloy anchored on Nitrogen-doped graphene as an efficient catalyst for methanol electrooxidation. Journal of Colloid and Interface Science 2022, 605 , 44-53. https://doi.org/10.1016/j.jcis.2021.07.056
- Zhi Qiao, Chenyu Wang, Yachao Zeng, Jacob S. Spendelow, Gang Wu. Advanced Nanocarbons for Enhanced Performance and Durability of Platinum Catalysts in Proton Exchange Membrane Fuel Cells. Small 2021, 17
(48)
https://doi.org/10.1002/smll.202006805
- Xingqiao Wu, XinKai Chen, Xiao Li, Yucong Yan, Jingbo Huang, Junjie Li, Rong Shen, He Tian, Deren Yang, Hui Zhang. A unique ligand effect in Pt-based core–shell nanocubes to boost oxygen reduction electrocatalysis. Journal of Materials Chemistry A 2021, 9
(39)
, 22653-22659. https://doi.org/10.1039/D1TA05730H
- Xiaoqiang Wu, Chaoyou Yong, Xuguang An, Qingquan Kong, Weitang Yao, Yong Wang, Qingyuan Wang, Yimin Lei, Weiyin Li, Zhiyang Xiang, Liang Qiao, Xiaonan Liu. Ni
x
Cu
1−
x
/CuO/Ni(OH)
2
as highly active and stable electrocatalysts for oxygen evolution reaction. New Journal of Chemistry 2021, 45
(39)
, 18482-18490. https://doi.org/10.1039/D1NJ03818D
- Léonard Moriau, Gorazd Koderman Podboršek, Angelja Kjara Surca, Sorour Semsari Parpari, Martin Šala, Urša Petek, Marjan Bele, Primož Jovanovič, Bostjan Genorio, Nejc Hodnik. Enhancing Iridium Nanoparticles’ Oxygen Evolution Reaction Activity and Stability by Adjusting the Coverage of Titanium Oxynitride Flakes on Reduced Graphene Oxide Nanoribbons’ Support. Advanced Materials Interfaces 2021, 8
(17)
https://doi.org/10.1002/admi.202100900
- Jinghua Yu, Qian Zhou, Xiaoyi Xue, Haitao Zhang, Xiaojin Li, Fanghui Wang, Qingjun Chen, Hong Zhu. Development of a highly stable Pt-based ORR catalyst over Mn-modified polyaniline-based carbon nanofibers. New Journal of Chemistry 2021, 45
(32)
, 14608-14615. https://doi.org/10.1039/D1NJ01304A
- L. Mølmen, K. Eiler, L. Fast, P. Leisner, E. Pellicer. Recent advances in catalyst materials for proton exchange membrane fuel cells. APL Materials 2021, 9
(4)
https://doi.org/10.1063/5.0045801
Article Views are the COUNTER-compliant sum of full text article downloads since November 2008 (both PDF and HTML) across all institutions and individuals. These metrics are regularly updated to reflect usage leading up to the last few days.
Citations are the number of other articles citing this article, calculated by Crossref and updated daily. Find more information about Crossref citation counts.
The Altmetric Attention Score is a quantitative measure of the attention that a research article has received online. Clicking on the donut icon will load a page at altmetric.com with additional details about the score and the social media presence for the given article. Find more information on the Altmetric Attention Score and how the score is calculated.