Poly(2-alkyl/aryl-2-oxazoline)-Imidazole Complexes as Thermal Latent Curing Agents for Epoxy ResinsClick to copy article linkArticle link copied!
- Asu Ece AtespareAsu Ece AtespareIntegrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Istanbul, Turkey, 34906Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, Istanbul, Turkey, 34956More by Asu Ece Atespare
- Taha Behroozi KohlanTaha Behroozi KohlanIntegrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Istanbul, Turkey, 34906Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, Istanbul, Turkey, 34956More by Taha Behroozi Kohlan
- Saeed SalamatgharamalekiSaeed SalamatgharamalekiIntegrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Istanbul, Turkey, 34906Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, Istanbul, Turkey, 34956More by Saeed Salamatgharamaleki
- Mehmet YildizMehmet YildizIntegrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Istanbul, Turkey, 34906Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, Istanbul, Turkey, 34956More by Mehmet Yildiz
- Yusuf Ziya MencelogluYusuf Ziya MencelogluIntegrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Istanbul, Turkey, 34906Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, Istanbul, Turkey, 34956More by Yusuf Ziya Menceloglu
- Serkan UnalSerkan UnalIntegrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Istanbul, Turkey, 34906Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, Istanbul, Turkey, 34956More by Serkan Unal
- Bekir Dizman*Bekir Dizman*E-mail: [email protected]Integrated Manufacturing Technologies Research and Application Center & Composite Technologies Center of Excellence, Sabanci University, Istanbul, Turkey, 34906Faculty of Engineering and Natural Sciences, Materials Science and Nano Engineering, Sabanci University, Istanbul, Turkey, 34956More by Bekir Dizman
Abstract
One-component epoxy resins (OCERs) with improved stability (shelf life) and controlled curing temperatures were prepared using epoxy resins and polyoxazoline-imidazole (POZ-Im) based thermal latent curing agents (TLCs). POZ homopolymers with molar masses of 1000, 2000, and 5000 g/mol were obtained via cationic ring-opening polymerization (CROP) of 2-ethyl-2-oxazoline, 2-propyl-2-oxazoline, 2-pentyl-2-oxazoline, and 2-phenyl-2-oxazoline. TLCs were prepared by physically entrapping imidazole, the curing agent, in the POZ matrix at the homopolymer/Im (HP/Im) ratios of 1:1 and 5:1 and characterized by FTIR and TGA. TLCs were then mixed with bisphenol A diglycidyl ether (DGEBA) to obtain OCERs with Im concentrations of 1, 3, and 5 wt %. Dynamic DSC tests were performed to determine the effect of the pendant group and molar mass of POZ, the POZ/Im ratio, and Im concentration on the curing behavior of the OCERs, whereas isothermal DSC tests were carried out to examine their thermal stability and optimal curing temperatures. Optical microscopy was performed to study the compatibility of the TLCs with DGEBA. This study showed that the dispersion quality of TLCs is highly associated with the compatibility of POZs and DGEBA, which affected the release of Im, thus left limit temperatures of curing. In addition, higher left limit temperatures were obtained when the POZ/Im ratio increased. Isothermal DSC results conformed to the improved stability and better thermal latency of the samples with a POZ/Im ratio of 5:1. Moreover, the higher left limit temperatures were obtained with the lowest molar mass of POZ due to the better interaction between the −OH end group of POZ and Im. The shelf life of PEOZ 1K-Im 5:1 1% OCER was predicted at −20, 0, and 20 °C, with an estimated 15.3 days at 20 °C using isothermal DSC and rheology at 50, 60, and 70 °C. Overall, this research contributes to the development of OCERs by introducing POZ-Im complexes as novel TLCs. The findings shed light on the importance of compatibility in achieving optimal dispersion and release of Im and the role of the POZ/Im ratio and POZ molar mass in controlling left limit temperatures, ultimately influencing the curing behavior of OCERs.
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You are free to share(copy and redistribute) this article in any medium or format within the parameters below:
Creative Commons (CC): This is a Creative Commons license.
Attribution (BY): Credit must be given to the creator.
Non-Commercial (NC): Only non-commercial uses of the work are permitted.
No Derivatives (ND): Derivative works may be created for non-commercial purposes, but sharing is prohibited.
*Disclaimer
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You are free to share(copy and redistribute) this article in any medium or format within the parameters below:
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Attribution (BY): Credit must be given to the creator.
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You are free to share(copy and redistribute) this article in any medium or format within the parameters below:
Creative Commons (CC): This is a Creative Commons license.
Attribution (BY): Credit must be given to the creator.
Non-Commercial (NC): Only non-commercial uses of the work are permitted.
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Introduction
Experimental Section
Materials
Instruments
Entrapment of Imidazole in Polyoxazoline Homopolymer (POZ HP) Matrix
Curing Procedure of PEOZ 1K-Im 5:1 1% OCER
Results and Discussion
Confirmation of Complex Formation Between POZ Homopolymers and Imidazole
Dynamic DSC Results and Parameters Affecting Curing Behavior of OCERs
Dynamic DSC Results of OCERs Containing POZ-Im TLCs and Epoxy Resin-Im Mixtures
curing agent | molar mass (g/mol) | Im/E (wt %) | enthalpy (J/g) | left limit temp (°C) | right limit temp (°C) |
---|---|---|---|---|---|
Im | 68.077 | 1% | 55.91 | 63.88 | 192.31 |
3% | 104.22 | 63.30 | 192.43 | ||
5% | 199.99 | 68.07 | 191.81 |
Heating rate: 10 °C/min.
TLC | molar mass | Im/E (wt %) | Im-normalized enthalpy (J/g) | left limit temp (°C) | right limit temp (°C) |
---|---|---|---|---|---|
PEOZ-Im | 1K | 1% | 145.97 | 94.09 | 196.03 |
3% | 400.46 | 85.80 | 194.64 | ||
5% | 445.12 | 78.79 | 185.87 | ||
2K | 1% | 373.66 | 64.04 | 199.79 | |
3% | 468.25 | 63.45 | 194.30 | ||
5% | 310.83 | 60.02 | 196.82 | ||
5K | 1% | 194.54 | 84.49 | 194.92 | |
3% | 307.08 | 60.17 | 154.65 | ||
5% | 362.80 | 57.86 | 190.70 | ||
PPrOZ-Im | 1K | 1% | 329.70 | 72.46 | 196.45 |
3% | 449.18 | 82.99 | 196.19 | ||
5% | 474.58 | 70.12 | 179.71 | ||
2K | 1% | 482.18 | 67.71 | 195.34 | |
3% | 409.77 | 68.22 | 198.86 | ||
5% | 518.44 | 61.39 | 199.67 | ||
5K | 1% | 213.90 | 77.90 | 198.66 | |
3% | 479.59 | 70.98 | 194.45 | ||
5% | 423.04 | 50.89 | 198.99 | ||
PPeOZ-Im | 1K | 1% | 286.61 | 69.50 | 193.27 |
3% | 505.81 | 60.14 | 200.34 | ||
5% | 634.67 | 54.46 | 196.38 | ||
2K | 1% | 107.91 | 87.98 | 192.74 | |
3% | 507.34 | 72.14 | 200.01 | ||
5% | 586.91 | 60.81 | 200.01 | ||
5K | 1% | 276.51 | 76.52 | 192.41 | |
3% | 475.32 | 61.02 | 200.08 | ||
5% | 674.39 | 56.89 | 198.53 | ||
PPhOZ-Im | 1K | 1% | 268.11 | 57.10 | 197.96 |
3% | 218.05 | 66.02 | 199.84 | ||
5% | 435.81 | 58.62 | 198.98 | ||
2K | 1% | 93.44 | 62.06 | 199.75 | |
3% | 432.65 | 45.28 | 199.81 | ||
5% | 375.84 | 57.32 | 192.83 | ||
5K | 1% | 183.70 | 66.21 | 191.53 | |
3% | 447.16 | 57.03 | 198.88 | ||
5% | 417.54 | 60.56 | 199.77 |
TLC | molar mass (g/mol) | Im/E (wt %) | Im-normalized enthalpy (J/g) | left limit (°C) | right limit (°C) |
---|---|---|---|---|---|
PEOZ-Im | 1K | 1% | 63.31 | 111.55 | 191.22 |
3% | 176.85 | 99.49 | 191.64 | ||
5% | 349.72 | 85.64 | 176.62 | ||
2K | 1% | 45.08 | 93.48 | 195.13 | |
3% | 73.53 | 101.69 | 184.52 | ||
5% | 143.62 | 95.33 | 176.58 | ||
5K | 1% | 27.89 | 100.71 | 184.46 | |
3% | 92.88 | 99.43 | 187.43 | ||
5% | 142.29 | 97.49 | 187.85 | ||
PPrOZ-Im | 1K | 1% | 26.46 | 119.73 | 197.85 |
3% | 263.38 | 88.63 | 197.95 | ||
5% | 426.07 | 90.38 | 199.80 | ||
2K | 1% | 62.28 | 77.61 | 193.18 | |
3% | 142.40 | 66.27 | 199.86 | ||
5% | 279.20 | 61.20 | 199.82 | ||
5K | 1% | 71.09 | 102.07 | 189.90 | |
3% | 221.40 | 87.17 | 194.56 | ||
5% | 432.64 | 82.77 | 191.84 | ||
PPeOZ-Im | 1K | 1% | 127.64 | 100.95 | 190.48 |
3% | 527.82 | 72.92 | 198.81 | ||
5% | 547.10 | 72.73 | 196.09 | ||
2K | 1% | 124.00 | 98.13 | 195.02 | |
3% | 349.70 | 83.67 | 199.18 | ||
5% | 544.63 | 74.67 | 198.92 | ||
5K | 1% | 111.08 | 93.28 | 189.80 | |
3% | 136.64 | 93.16 | 196.36 | ||
5% | 259.89 | 90.10 | 199.88 | ||
PPhOZ-Im | 1K | 1% | 118.44 | 88.40 | 195.11 |
3% | 277.24 | 75.19 | 199.90 | ||
5% | 356.98 | 73.64 | 199.95 | ||
2K | 1% | 36.50 | 89.37 | 182.72 | |
3% | 215.49 | 81.48 | 199.87 | ||
5% | 289.48 | 78.96 | 199.54 | ||
5K | 1% | 107.39 | 78.90 | 198.86 | |
3% | 143.43 | 69.70 | 189.81 | ||
5% | 293.33 | 69.58 | 196.26 |
Effect of POZ/Im Ratio on Curing Behavior of Prepared OCERs
Effect of Imidazole Concentration on Curing Behavior of Prepared OCERs
Effect of POZ Pendant Group on Curing Behavior of Prepared OCERs
Effect of POZ Molar Mass on Curing Behavior of Prepared OCERs
Optical Microscope Images
Isothermal DSC Results
sample name | sample temp (°C) | normalized enthalpy during isothermal experiment (J/g) | residual enthalpy (J/g) |
---|---|---|---|
DGEBA-Im 1% | 70 | 120.28 | 32.28 |
90 | 177.23 | 10.68 | |
110 | 250.17 | ||
PEOZ 1K-Im 1:1 1% | 70 | 250.00 | 57.00 |
90 | 371.00 | 23.50 | |
110 | 263.00 | ||
PEOZ 1K-Im 5:1 1% | 70 | 151.10 | 33.89 |
90 | 177.17 | 1.88 | |
110 | 165.71 | 0.95 | |
PPrOZ 1K-Im 1:1 1% | 70 | 289.85 | 52.39 |
90 | 324.77 | 34.15 | |
110 | 343.39 | 5.04 | |
PPrOZ 1K-Im 5:1 1% | 70 | 198.46 | 35.86 |
90 | 250.77 | 7.77 | |
110 | 204.79 |
Rheology Results and Shelf Life Estimation
Characterization of Cured PEOZ 1K-Im 5:1 1% OCER
Optical Properties
Thermomechanical Properties
Conclusions
Supporting Information
The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsomega.4c03904.
Synthesis conditions of homopolymers, characterization results of homopolymers, the curing data of 2K and 5K TLCs, and shelf life estimations (PDF)
Terms & Conditions
Most electronic Supporting Information files are available without a subscription to ACS Web Editions. Such files may be downloaded by article for research use (if there is a public use license linked to the relevant article, that license may permit other uses). Permission may be obtained from ACS for other uses through requests via the RightsLink permission system: http://pubs.acs.org/page/copyright/permissions.html.
Acknowledgments
We thank the Scientific and Technological Research Council of Turkey (TUBITAK) for financial support and Sezgin Sahin for his contribution on evaluating transmittance results.
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- 25Chen, K. L.; Shen, Y. H.; Yeh, M. Y.; Wong, F. F. Complexes of imidazole with poly(ethylene glycol)s as the thermal latency catalysts for epoxy-phenolic resins. J. Taiwan Inst. Chem. Eng. 2012, 43 (2), 306– 312, DOI: 10.1016/j.jtice.2011.08.007Google ScholarThere is no corresponding record for this reference.
- 26Li, C.; Tan, J.; Gu, J.; Xue, Y.; Qiao, L.; Zhang, Q. Facile synthesis of imidazole microcapsules via thiol-click chemistry and their application as thermally latent curing agent for epoxy resins. Compos. Sci. Technol. 2017, 142, 198– 206, DOI: 10.1016/j.compscitech.2017.02.014Google Scholar26https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2sXjs1Kks7g%253D&md5=d0896c7d58b2679e47dab6aac26746c8Facile synthesis of imidazole microcapsules via thiol-click chemistry and their application as thermally latent curing agent for epoxy resinsLi, Chunmei; Tan, Jiaojun; Gu, Junwei; Xue, Ying; Qiao, Lei; Zhang, QiuyuComposites Science and Technology (2017), 142 (), 198-206CODEN: CSTCEH; ISSN:0266-3538. (Elsevier Ltd.)A novel method was developed to encapsulate 1-benzyl-2-methylimidazole (1B2MZ) to produce microcapsule-type latent curing agent using thiol-click reaction in an oil/water emulsion. The fabrication process was significantly simplified and required reaction time was greatly shortened due to the efficiency of click chem. In the oil phase, 1B2MZ was mixed with reactive monomers, 1,3,5-tri-2-propenyl-1,3,5-triazine-2,4,6 (1H, 3H, 5H)-trione (TTT) and tris[2-(3-mercaptopropionyloxy)ethyl] isocyanurate (TEMPIC) which would polymerize to result in polythioether shell of microcapsules by following a photoinitiated thiol-ene mechanism. Polyvinyl alc. (PVA) aq. soln. acted as water phase. The whole reaction process lasted for 20 min, which was enough for almost full conversions of monomers. The generated latent curing agent had good spherical shapes with smooth outer surfaces and the mean diam. distributed in the range of 105.7 to 18.17 μm by adjusting PVA concn. or viscosity of oil phase. The curing behavior, kinetics and releasing mechanism of latent curing agent were studied by differential scanning calorimetry (DSC) and scanning electron microscope (SEM). This microcapsule-type latent curing agent had a long storage life for 30 days when mixed with epoxy resin at 20°C, and the mixt. could be cured at 100 °C within 1 h.
- 27Zhang, S.; Yang, P.; Bai, Y.; Zhou, T.; Zhu, R.; Gu, Y. Polybenzoxazines: Thermal Responsiveness of Hydrogen Bonds and Application as Latent Curing Agents for Thermosetting Resins. ACS Omega 2017, 2 (4), 1529– 1534, DOI: 10.1021/acsomega.7b00075Google Scholar27https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2sXmtFOlsLw%253D&md5=a978b90057839b1bc4be3736f36d3ffdPolybenzoxazines: Thermal Responsiveness of Hydrogen Bonds and Application as Latent Curing Agents for Thermosetting ResinsZhang, Shuai; Yang, Po; Bai, Yun; Zhou, Tao; Zhu, Rongqi; Gu, YiACS Omega (2017), 2 (4), 1529-1534CODEN: ACSODF; ISSN:2470-1343. (American Chemical Society)This work aims at exploring the application of polybenzoxazines as thermal latent curing agents for epoxy resins. Thorough studies have shown that hydrogen bonds of polybenzoxazines block the reactivity of phenolic hydroxyl at ambient temps. and break at elevated temps. to release the free phenolic hydroxyl. On the basis of these findings, polybenzoxazines are used as thermal latent curing agents. Mixts. of polybenzoxazines and epoxy resins exhibit a long shelf life at room temp., and the corresponding copolymers possess enhanced properties. This novel insight into using polybenzoxazines as thermal latent curing agents for epoxy resins is anticipated to help researchers explore novel latent curing agents and apply polybenzoxazines more widely.
- 28Yen, W. P.; Chen, K. L.; Yeh, M. Y.; Uramaru, N.; Lin, H. Y.; Wong, F. F. Investigation of soluble PEG-imidazoles as the thermal latency catalysts for epoxy-phenolic resins. J. Taiwan Inst. Chem. Eng. 2016, 59, 98– 105, DOI: 10.1016/j.jtice.2015.08.007Google Scholar28https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2MXhsVOmtbjE&md5=c56f6d3f4411fedea0602dd7fea7c5e4Investigation of soluble PEG-imidazoles as the thermal latency catalysts for epoxy-phenolic resinsYen, Wan-Ping; Chen, Kun-Lung; Yeh, Mou-Yung; Uramaru, Naoto; Lin, Hui-Yi; Wong, Fung FuhJournal of the Taiwan Institute of Chemical Engineers (2016), 59 (), 98-105CODEN: JTICA8; ISSN:1876-1070. (Elsevier B.V.)Novel sol. PEG-imidazole compds. were synthesized and evaluated as thermal latent catalysts for the polymn. of diglycidyl ether of bisphenol A (DGEBA) under liq.-liq. or liq.-solid (≥ PEG1000) two phase systems. Sol. PEG-imidazole homogeneous catalysts were used to cure epoxy resin system for the investigation of their thermal latency and storage stability. From the results, the PEG200-imidazole catalyst showed better thermal latency than PEG400-imidazole, PEG600-imidazole and PEG1000-imidazole. Concerning the glass transition temp. (Tg), the use of novel PEG200-imidazole and PEG600-imidazole catalysts provided complete or near complete curing systems in the temp. range about 155 °C. Results from the cure activation energy and the viscosity-storage time of these catalysts, the order of thermally latent activity was PEG200-imidazole (1) > PEG400-imidazole (2) > PEG600-imidazole (3) > PEG1000-imidazole (4) > 1-cyanoethyl-2-ethyl-4-methylimidazole (2E4MZ-CN) > imidazole.
- 29Lowry, M. S.; Connell, E. M. O.; Vincent, J. L.; Goddard, R. J.; White, T. A.; Zheng, J.; Wong, R.; Bitler, S. P. Cure evaluation of Intelimer® latent curing agents for thermoset resin applications: One-component Formulations. Thermoset Resin Formulators Association Meeting, Chicago, Illinois, Sept 15–16, 2008, Air Products, 2008.Google ScholarThere is no corresponding record for this reference.
- 30Liu, Y.; Zhang, W.; Bao, L.; Xiao, A.; Pauls, S. P. Encapsulated Curing Agents. U.S. Patent PCT/US2011/028938, 2011.Google ScholarThere is no corresponding record for this reference.
- 31Shin, Y. J.; Shin, M. J.; Shin, J. S. Encapsulation of imidazole with synthesized copolymers for latent curing of epoxy resin. Polym. Int. 2017, 66 (6), 795– 802, DOI: 10.1002/pi.5317Google ScholarThere is no corresponding record for this reference.
- 32Behroozi Kohlan, T.; Atespare, A. E.; Yildiz, M.; Menceloglu, Y. Z.; Unal, S.; Dizman, B. Amphiphilic Polyoxazoline Copolymer-Imidazole Complexes as Tailorable Thermal Latent Curing Agents for One-Component Epoxy Resins. ACS Omega 2023, 8 (49), 47173– 47186, DOI: 10.1021/acsomega.3c07177Google ScholarThere is no corresponding record for this reference.
- 33Sahin, Z. M.; Kohlan, T. B.; Atespare, A. E.; Yildiz, M.; Unal, S.; Dizman, B. Polyoxazoline-modified graphene oxides with improved water and epoxy resin dispersibility and stability towards composite applications. J. Appl. Polym. Sci. 2022, 139 (25), e52406 DOI: 10.1002/app.52406Google Scholar33https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BB38Xos1amt7w%253D&md5=8ab09510b7887566acedf579b2b31c2cPolyoxazoline-modified graphene oxides with improved water and epoxy resin dispersibility and stability towards composite applicationsSahin, Zeynep Munteha; Kohlan, Taha Behroozi; Atespare, Asu Ece; Yildiz, Mehmet; Unal, Serkan; Dizman, BekirJournal of Applied Polymer Science (2022), 139 (25), e52406CODEN: JAPNAB; ISSN:0021-8995. (John Wiley & Sons, Inc.)Graphene oxide (GO) is modified with poly(2-ethyl-2-oxazoline) (PEOZ) and poly[(2-ethyl-2-oxazoline-co-(ethylenimine))] (PEOZ-PEI) to enhance its dispersibility in water and epoxy resin. PEOZ with a terminal primary amine and POZ-PEI with multiple backbone secondary amines are synthesized with scalable methods and characterized by NMR (NMR), Fourier transform IR (FTIR), and gel permeation chromatog. (GPC). GO modifications are performed at room temp. and 90°C with/without N,N'-dicyclohexylcarbodiimide (DCC) and modified-GOs are analyzed by FTIR, thermogravimetric anal. (TGA), and SEM-energy-dispersive X-ray spectroscopy (SEM-EDX). It is obsd. that the polymer incorporation varies based on the reaction condition, polymer type, and functional group type and position. The dispersion quality and stability of modified GOs are studied in water by particle size analyzer and visually and in epoxy resin by rheometer. PEOZ-modified GOs show better dispersibility and stability than PEOZ-PEI-modified GOs in both media since PEOZ is monofunctional, preventing the agglomerate formation and improving polymer exposure to the dispersion media by its longer length and higher water-soly., whereas PEOZ-PEI has lower water soly., multiple amines for interactions leading to agglomeration and limited polymer exposure to the dispersion media. The tailorable polymer grafting and the increased dispersibility of modified GOs in both media are promising indicators of their possible applications in composites.
- 34Green, S. P.; Wheelhouse, K. M.; Payne, A. D.; Hallett, J. P.; Miller, P. W.; Bull, J. A. On the Use of Differential Scanning Calorimetry for Thermal Hazard Assessment of New Chemistry: Avoiding Explosive Mistakes. Angew. Chem. 2020, 132 (37), 15930– 15934, DOI: 10.1002/ange.202007028Google ScholarThere is no corresponding record for this reference.
- 35Stark, W.; Jaunich, M.; McHugh, J. Dynamic Mechanical Analysis (DMA) of epoxy carbon-fibre prepregs partially cured in a discontinued autoclave analogue process. Polym. Test. 2015, 41, 140– 148, DOI: 10.1016/j.polymertesting.2014.11.004Google Scholar35https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2cXitVemsrrI&md5=fff952bb1bf8d640eddd16c8e530f620Dynamic mechanical analysis (DMA) of epoxy carbon-fibre prepregs partially cured in a discontinued autoclave analogue processStark, W.; Jaunich, M.; McHugh, J.Polymer Testing (2015), 41 (), 140-148CODEN: POTEDZ; ISSN:0142-9418. (Elsevier Ltd.)Epoxy carbon-fiber prepreg, Hexcel Type 6376 HTS, was investigated using Dynamic Mech. Anal. (DMA). The DMA characteristic parameters were storage modulus E', loss modulus E'' and loss factor tanδ. These parameters were ideally suited to observe the vitrification, referred to as glass transition, resulting from the crosslinking reaction. Detection of the cure state may also be achieved by detg. the momentary glass transition temp. of partially cured samples. The consequent use of a multi-frequency measuring regime was used to derive the apparent activation energy for the glass transition process. Different temp. programs were also applied to monitor the curing process directly, as well as to investigate the different states of incomplete cure reached in preceding curing steps. The intention was to provide better understanding of the consequences of an interrupted autoclave curing process and to use DMA to detect the cure state achieved. With DMA, the continuation of an incomplete curing process also can be monitored. DMA measurements up to 300°C showed, furthermore, that the final glass transition temp. was reduced by thermal degrdn. at high temps.
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This article references 35 other publications.
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- 5Teh, P. L.; Mariatti, M.; Akil, H. M.; Yeoh, C. K.; Seetharamu, K. N.; Wagiman, A. N. R.; Beh, K. S. The properties of epoxy resin coated silica fillers composites. Mater. Lett. 2007, 61 (11–12), 2156– 2158, DOI: 10.1016/j.matlet.2006.08.0365https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BD2sXktFyqu7g%253D&md5=c70a1c773b17e153fd3420d47878861eThe properties of epoxy resin coated silica fillers compositesTeh, P. L.; Mariatti, M.; Akil, H. M.; Yeoh, C. K.; Seetharamu, K. N.; Wagiman, A. N. R.; Beh, K. S.Materials Letters (2007), 61 (11-12), 2156-2158CODEN: MLETDJ; ISSN:0167-577X. (Elsevier B.V.)Epoxy resin coated silica fillers composites with high percentage of filler loading, such as 80 to 95 vol.% are able to be produced by a mech. mixing technique. The advantages of high filler loading of theses materials are noted from the thermal and flexural modulus. Apparently, the materials exhibit low coeff. of thermal expansion (CTE) at as low as or below 10 ppm/°C and high flexural modulus of above 20 GPa. In general, these promising characteristics fulfill the requirement to be used as substrate materials in electronic packaging applications.
- 6Jeon, H. R.; Park, J. H.; Shon, M. Y. Corrosion protection by epoxy coating containing multi-walled carbon nanotubes. J. Ind. Eng. Chem. 2013, 19 (3), 849– 853, DOI: 10.1016/j.jiec.2012.10.0306https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC3sXjsFOgsbY%253D&md5=1cfbac84f0ba875ff9189b1e3f0b109dCorrosion protection by epoxy coating containing multi-walled carbon nanotubesJeon, Hae Ri; Park, Jin Hwan; Shon, Min YoungJournal of Industrial and Engineering Chemistry (Amsterdam, Netherlands) (2013), 19 (3), 849-853CODEN: JIECFI; ISSN:1226-086X. (Elsevier B.V.)Epoxy coatings that contained multiwalled carbon nanotubes (MWCNTs) were prepd. Further, the effect of the MWCNTs on the hydrophobicity and water transport behavior, and hence, on corrosion resistance provided by the epoxy coating were examd. using hygrothermal cyclic tests and electrochem. impedance spectroscopy (EIS). The water transport behavior of epoxy coatings with higher MWCNT content decreased to a larger extent for coatings with higher surface hydrophobicity. The corrosion protection of carbon steel coated with epoxy coating that contained MWCNTs correlated well with water transport behavior and hydrophobicity.
- 7Haddadi, S. A.; Kohlan, T. B.; Momeni, S.; Ramazani, S.A.A.; Mahdavian, M. Synthesis and application of mesoporous carbon nanospheres containing walnut extract for fabrication of active protective epoxy coatings. Prog. Org. Coatings 2019, 133, 206– 219, DOI: 10.1016/j.porgcoat.2019.04.046There is no corresponding record for this reference.
- 8Wright, C. D.; Muggee, J. M. Epoxy Structural Adhesives. Struct. Adhes. 1986, 113– 179, DOI: 10.1007/978-1-4684-7781-8_4There is no corresponding record for this reference.
- 9Shin, P. S.; Kwon, D. J.; Kim, J. H.; Lee, S. Il; DeVries, K. L.; Park, J. M. Interfacial properties and water resistance of epoxy and CNT-epoxy adhesives on GFRP composites. Compos. Sci. Technol. 2017, 142, 98– 106, DOI: 10.1016/j.compscitech.2017.01.0269https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2sXisVentrs%253D&md5=5b736ecde85b448a996153e8e8115d28Interfacial properties and water resistance of epoxy and CNT-epoxy adhesives on GFRP compositesShin, Pyeong-Su; Kwon, Dong-Jun; Kim, Jong-Hyun; Lee, Sang-Il; De Vries, K. Lawrence; Park, Joung-ManComposites Science and Technology (2017), 142 (), 98-106CODEN: CSTCEH; ISSN:0266-3538. (Elsevier Ltd.)Epoxy adhesives have been widely used to bond two different structural materials tightly together. Durability and strength of adhesion under aq. and humidity circumstance have recently been deemed of particular importance for adhesives. This paper reports on studies of and the comparison of mech. properties and interfacial durability in air as well as under moist conditions, or under water, of conventional bisphenol-A type epoxy and carbon nano tube (CNT) added epoxy adhesives. These studies included measurements of static contact angle, surface energy, and work of adhesion between CFRP laminate and CNT-epoxy adhesives to verify durability of the interfacial adhesion. Epoxy and CNT-epoxy adhesives were cured under aq. condition and water penetration for comparatively evaluation. Cyclic lap shear tests were also used to evaluate the durability of lap shear strength of both epoxy and CNT-epoxy adhesives. The CNT-epoxy adhesive exhibited a significant retention in shear strength under moist conditions. During fracture the adhesives were evaluated using acoustic emission (AE) of the neat and CNT-epoxy adhesives in air and in aq. conditions. Mech. and interfacial properties of the CNT-epoxy adhesive were better than those of the neat epoxy adhesive, esp. water resistance.
- 10Ahmadi, Z. Nanostructured epoxy adhesives: A review. Prog. Org. Coatings 2019, 135 (June), 449– 453, DOI: 10.1016/j.porgcoat.2019.06.028There is no corresponding record for this reference.
- 11Lu, D. D.; Wong, C. P. Materials for advanced packaging. Mater. Adv. Packag. 2009, 1– 719, DOI: 10.1007/978-0-387-78219-5There is no corresponding record for this reference.
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- 13Ryu, J. H.; Choi, K. S.; Kim, W. G. Latent catalyst effects in halogen-free epoxy molding compounds for semiconductor encapsulation. J. Appl. Polym. Sci. 2005, 96 (6), 2287– 2299, DOI: 10.1002/app.21001There is no corresponding record for this reference.
- 14Pulikkalparambil, H.; Rangappa, S. M. Manufacturing Methods for Fabrication of Epoxy Composites. Epoxy Composites: Fabrication, Characterization and Applications; Wiley, 2021, section 1.2.There is no corresponding record for this reference.
- 15Saba, N.; Jawaid, M. Epoxy resin based hybrid polymer composites. Hybrid Polymer Composite Materials; Elsevier Ltd., 2017; section 3, pp 57– 82. DOI: 10.1016/B978-0-08-100787-7.00003-2 .There is no corresponding record for this reference.
- 16Pham, H. Q.; Marks, M. J. Epoxy Resins. Içinde Ullmann’s Encyclopedia of Industrial Chemistry; Wiley-VCH Verlag GmbH & Co. KGaA: Weinheim, Germany, 2005. DOI: 10.1002/14356007.a09_547.pub2 .There is no corresponding record for this reference.
- 17Arimitsu, K.; Fuse, S.; Kudo, K.; Furutani, M. Imidazole derivatives as latent curing agents for epoxy thermosetting resins. Mater. Lett. 2015, 161, 408– 410, DOI: 10.1016/j.matlet.2015.08.14117https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2MXhsVyjt7%252FI&md5=ea44a20bc8b461e5cc647524cf1b4504Imidazole derivatives as latent curing agents for epoxy thermosetting resinsArimitsu, Koji; Fuse, Sawako; Kudo, Kenji; Furutani, MasahiroMaterials Letters (2015), 161 (), 408-410CODEN: MLETDJ; ISSN:0167-577X. (Elsevier B.V.)We have developed novel liq.-type thermal latent curing agents to generate imidazoles in epoxy resins. The latent curing agents were synthesized using a Michael addn. reaction of fumarate with imidazoles in 14-53% yields. The latent curing agent, having a thermally labile bulky long-chain alkyl succinate group at the nitrogen atom of the imidazole ring, underwent a thermal decompn. reaction in the temp. range from 200 to 280 °C, which generated the corresponding imidazole by a retro-Michael addn. reaction. The curing reaction of epoxy resins by thermally generated free imidazoles proceeded at 150 °C. Furthermore, it was demonstrated that a mixt. of the latent curing agent with epoxy resins has long storage stability at room temp., which was not accomplished with the imidazoles themselves.
- 18Pascault, J. P.; Williams, R. J. J. General Concepts about Epoxy Polymers. Epoxy Polym. New Mater. Innov. 2010, 1– 12, DOI: 10.1002/9783527628704.ch1There is no corresponding record for this reference.
- 19Ooi, S. K.; Cook, W. D.; Simon, G. P.; Such, C. H. DSC studies of the curing mechanisms and kinetics of DGEBA using imidazole curing agents. Polymer (Guildf). 2000, 41 (10), 3639– 3649, DOI: 10.1016/S0032-3861(99)00600-XThere is no corresponding record for this reference.
- 20Tomuta, A. M.; Ramis, X.; Ferrando, F.; Serra, A. The use of dihydrazides as latent curing agents in diglycidyl ether of bisphenol A coatings. Prog. Org. Coatings 2012, 74 (1), 59– 66, DOI: 10.1016/j.porgcoat.2011.10.004There is no corresponding record for this reference.
- 21Antelmann; Use of Urea Derivatives as Accelearators for Epoxy Resins. U.S. Patent US 2007/0027274 A1, 2007.There is no corresponding record for this reference.
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- 23Xu, Y. J.; Wang, J.; Tan, Y.; Qi, M.; Chen, L.; Wang, Y. Z. A novel and feasible approach for one-pack flame-retardant epoxy resin with long pot life and fast curing. Chem. Eng. J. 2018, 337 (October 2017), 30– 39, DOI: 10.1016/j.cej.2017.12.086There is no corresponding record for this reference.
- 24Johnson, C. K. Latent Curing Epoxy Compositions Containing a Crystalline Polyphenate Salt of a Polyamine and 2,4,4-Trimethyl-2,4,7-Trihydroxyflavan. U.S. Patent 3,519,576, 1966.There is no corresponding record for this reference.
- 25Chen, K. L.; Shen, Y. H.; Yeh, M. Y.; Wong, F. F. Complexes of imidazole with poly(ethylene glycol)s as the thermal latency catalysts for epoxy-phenolic resins. J. Taiwan Inst. Chem. Eng. 2012, 43 (2), 306– 312, DOI: 10.1016/j.jtice.2011.08.007There is no corresponding record for this reference.
- 26Li, C.; Tan, J.; Gu, J.; Xue, Y.; Qiao, L.; Zhang, Q. Facile synthesis of imidazole microcapsules via thiol-click chemistry and their application as thermally latent curing agent for epoxy resins. Compos. Sci. Technol. 2017, 142, 198– 206, DOI: 10.1016/j.compscitech.2017.02.01426https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2sXjs1Kks7g%253D&md5=d0896c7d58b2679e47dab6aac26746c8Facile synthesis of imidazole microcapsules via thiol-click chemistry and their application as thermally latent curing agent for epoxy resinsLi, Chunmei; Tan, Jiaojun; Gu, Junwei; Xue, Ying; Qiao, Lei; Zhang, QiuyuComposites Science and Technology (2017), 142 (), 198-206CODEN: CSTCEH; ISSN:0266-3538. (Elsevier Ltd.)A novel method was developed to encapsulate 1-benzyl-2-methylimidazole (1B2MZ) to produce microcapsule-type latent curing agent using thiol-click reaction in an oil/water emulsion. The fabrication process was significantly simplified and required reaction time was greatly shortened due to the efficiency of click chem. In the oil phase, 1B2MZ was mixed with reactive monomers, 1,3,5-tri-2-propenyl-1,3,5-triazine-2,4,6 (1H, 3H, 5H)-trione (TTT) and tris[2-(3-mercaptopropionyloxy)ethyl] isocyanurate (TEMPIC) which would polymerize to result in polythioether shell of microcapsules by following a photoinitiated thiol-ene mechanism. Polyvinyl alc. (PVA) aq. soln. acted as water phase. The whole reaction process lasted for 20 min, which was enough for almost full conversions of monomers. The generated latent curing agent had good spherical shapes with smooth outer surfaces and the mean diam. distributed in the range of 105.7 to 18.17 μm by adjusting PVA concn. or viscosity of oil phase. The curing behavior, kinetics and releasing mechanism of latent curing agent were studied by differential scanning calorimetry (DSC) and scanning electron microscope (SEM). This microcapsule-type latent curing agent had a long storage life for 30 days when mixed with epoxy resin at 20°C, and the mixt. could be cured at 100 °C within 1 h.
- 27Zhang, S.; Yang, P.; Bai, Y.; Zhou, T.; Zhu, R.; Gu, Y. Polybenzoxazines: Thermal Responsiveness of Hydrogen Bonds and Application as Latent Curing Agents for Thermosetting Resins. ACS Omega 2017, 2 (4), 1529– 1534, DOI: 10.1021/acsomega.7b0007527https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2sXmtFOlsLw%253D&md5=a978b90057839b1bc4be3736f36d3ffdPolybenzoxazines: Thermal Responsiveness of Hydrogen Bonds and Application as Latent Curing Agents for Thermosetting ResinsZhang, Shuai; Yang, Po; Bai, Yun; Zhou, Tao; Zhu, Rongqi; Gu, YiACS Omega (2017), 2 (4), 1529-1534CODEN: ACSODF; ISSN:2470-1343. (American Chemical Society)This work aims at exploring the application of polybenzoxazines as thermal latent curing agents for epoxy resins. Thorough studies have shown that hydrogen bonds of polybenzoxazines block the reactivity of phenolic hydroxyl at ambient temps. and break at elevated temps. to release the free phenolic hydroxyl. On the basis of these findings, polybenzoxazines are used as thermal latent curing agents. Mixts. of polybenzoxazines and epoxy resins exhibit a long shelf life at room temp., and the corresponding copolymers possess enhanced properties. This novel insight into using polybenzoxazines as thermal latent curing agents for epoxy resins is anticipated to help researchers explore novel latent curing agents and apply polybenzoxazines more widely.
- 28Yen, W. P.; Chen, K. L.; Yeh, M. Y.; Uramaru, N.; Lin, H. Y.; Wong, F. F. Investigation of soluble PEG-imidazoles as the thermal latency catalysts for epoxy-phenolic resins. J. Taiwan Inst. Chem. Eng. 2016, 59, 98– 105, DOI: 10.1016/j.jtice.2015.08.00728https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2MXhsVOmtbjE&md5=c56f6d3f4411fedea0602dd7fea7c5e4Investigation of soluble PEG-imidazoles as the thermal latency catalysts for epoxy-phenolic resinsYen, Wan-Ping; Chen, Kun-Lung; Yeh, Mou-Yung; Uramaru, Naoto; Lin, Hui-Yi; Wong, Fung FuhJournal of the Taiwan Institute of Chemical Engineers (2016), 59 (), 98-105CODEN: JTICA8; ISSN:1876-1070. (Elsevier B.V.)Novel sol. PEG-imidazole compds. were synthesized and evaluated as thermal latent catalysts for the polymn. of diglycidyl ether of bisphenol A (DGEBA) under liq.-liq. or liq.-solid (≥ PEG1000) two phase systems. Sol. PEG-imidazole homogeneous catalysts were used to cure epoxy resin system for the investigation of their thermal latency and storage stability. From the results, the PEG200-imidazole catalyst showed better thermal latency than PEG400-imidazole, PEG600-imidazole and PEG1000-imidazole. Concerning the glass transition temp. (Tg), the use of novel PEG200-imidazole and PEG600-imidazole catalysts provided complete or near complete curing systems in the temp. range about 155 °C. Results from the cure activation energy and the viscosity-storage time of these catalysts, the order of thermally latent activity was PEG200-imidazole (1) > PEG400-imidazole (2) > PEG600-imidazole (3) > PEG1000-imidazole (4) > 1-cyanoethyl-2-ethyl-4-methylimidazole (2E4MZ-CN) > imidazole.
- 29Lowry, M. S.; Connell, E. M. O.; Vincent, J. L.; Goddard, R. J.; White, T. A.; Zheng, J.; Wong, R.; Bitler, S. P. Cure evaluation of Intelimer® latent curing agents for thermoset resin applications: One-component Formulations. Thermoset Resin Formulators Association Meeting, Chicago, Illinois, Sept 15–16, 2008, Air Products, 2008.There is no corresponding record for this reference.
- 30Liu, Y.; Zhang, W.; Bao, L.; Xiao, A.; Pauls, S. P. Encapsulated Curing Agents. U.S. Patent PCT/US2011/028938, 2011.There is no corresponding record for this reference.
- 31Shin, Y. J.; Shin, M. J.; Shin, J. S. Encapsulation of imidazole with synthesized copolymers for latent curing of epoxy resin. Polym. Int. 2017, 66 (6), 795– 802, DOI: 10.1002/pi.5317There is no corresponding record for this reference.
- 32Behroozi Kohlan, T.; Atespare, A. E.; Yildiz, M.; Menceloglu, Y. Z.; Unal, S.; Dizman, B. Amphiphilic Polyoxazoline Copolymer-Imidazole Complexes as Tailorable Thermal Latent Curing Agents for One-Component Epoxy Resins. ACS Omega 2023, 8 (49), 47173– 47186, DOI: 10.1021/acsomega.3c07177There is no corresponding record for this reference.
- 33Sahin, Z. M.; Kohlan, T. B.; Atespare, A. E.; Yildiz, M.; Unal, S.; Dizman, B. Polyoxazoline-modified graphene oxides with improved water and epoxy resin dispersibility and stability towards composite applications. J. Appl. Polym. Sci. 2022, 139 (25), e52406 DOI: 10.1002/app.5240633https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BB38Xos1amt7w%253D&md5=8ab09510b7887566acedf579b2b31c2cPolyoxazoline-modified graphene oxides with improved water and epoxy resin dispersibility and stability towards composite applicationsSahin, Zeynep Munteha; Kohlan, Taha Behroozi; Atespare, Asu Ece; Yildiz, Mehmet; Unal, Serkan; Dizman, BekirJournal of Applied Polymer Science (2022), 139 (25), e52406CODEN: JAPNAB; ISSN:0021-8995. (John Wiley & Sons, Inc.)Graphene oxide (GO) is modified with poly(2-ethyl-2-oxazoline) (PEOZ) and poly[(2-ethyl-2-oxazoline-co-(ethylenimine))] (PEOZ-PEI) to enhance its dispersibility in water and epoxy resin. PEOZ with a terminal primary amine and POZ-PEI with multiple backbone secondary amines are synthesized with scalable methods and characterized by NMR (NMR), Fourier transform IR (FTIR), and gel permeation chromatog. (GPC). GO modifications are performed at room temp. and 90°C with/without N,N'-dicyclohexylcarbodiimide (DCC) and modified-GOs are analyzed by FTIR, thermogravimetric anal. (TGA), and SEM-energy-dispersive X-ray spectroscopy (SEM-EDX). It is obsd. that the polymer incorporation varies based on the reaction condition, polymer type, and functional group type and position. The dispersion quality and stability of modified GOs are studied in water by particle size analyzer and visually and in epoxy resin by rheometer. PEOZ-modified GOs show better dispersibility and stability than PEOZ-PEI-modified GOs in both media since PEOZ is monofunctional, preventing the agglomerate formation and improving polymer exposure to the dispersion media by its longer length and higher water-soly., whereas PEOZ-PEI has lower water soly., multiple amines for interactions leading to agglomeration and limited polymer exposure to the dispersion media. The tailorable polymer grafting and the increased dispersibility of modified GOs in both media are promising indicators of their possible applications in composites.
- 34Green, S. P.; Wheelhouse, K. M.; Payne, A. D.; Hallett, J. P.; Miller, P. W.; Bull, J. A. On the Use of Differential Scanning Calorimetry for Thermal Hazard Assessment of New Chemistry: Avoiding Explosive Mistakes. Angew. Chem. 2020, 132 (37), 15930– 15934, DOI: 10.1002/ange.202007028There is no corresponding record for this reference.
- 35Stark, W.; Jaunich, M.; McHugh, J. Dynamic Mechanical Analysis (DMA) of epoxy carbon-fibre prepregs partially cured in a discontinued autoclave analogue process. Polym. Test. 2015, 41, 140– 148, DOI: 10.1016/j.polymertesting.2014.11.00435https://chemport.cas.org/services/resolver?origin=ACS&resolution=options&coi=1%3ACAS%3A528%3ADC%252BC2cXitVemsrrI&md5=fff952bb1bf8d640eddd16c8e530f620Dynamic mechanical analysis (DMA) of epoxy carbon-fibre prepregs partially cured in a discontinued autoclave analogue processStark, W.; Jaunich, M.; McHugh, J.Polymer Testing (2015), 41 (), 140-148CODEN: POTEDZ; ISSN:0142-9418. (Elsevier Ltd.)Epoxy carbon-fiber prepreg, Hexcel Type 6376 HTS, was investigated using Dynamic Mech. Anal. (DMA). The DMA characteristic parameters were storage modulus E', loss modulus E'' and loss factor tanδ. These parameters were ideally suited to observe the vitrification, referred to as glass transition, resulting from the crosslinking reaction. Detection of the cure state may also be achieved by detg. the momentary glass transition temp. of partially cured samples. The consequent use of a multi-frequency measuring regime was used to derive the apparent activation energy for the glass transition process. Different temp. programs were also applied to monitor the curing process directly, as well as to investigate the different states of incomplete cure reached in preceding curing steps. The intention was to provide better understanding of the consequences of an interrupted autoclave curing process and to use DMA to detect the cure state achieved. With DMA, the continuation of an incomplete curing process also can be monitored. DMA measurements up to 300°C showed, furthermore, that the final glass transition temp. was reduced by thermal degrdn. at high temps.
Supporting Information
Supporting Information
The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsomega.4c03904.
Synthesis conditions of homopolymers, characterization results of homopolymers, the curing data of 2K and 5K TLCs, and shelf life estimations (PDF)
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